Laser Beam Measuring Optics for Spatial Filter Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In EUV light sources, the reflected laser beam can be amplified as it passes through the amplifier chain, potentially damaging optics designed for lower-power beams. Additionally, acousto-optical modulators alter the beam shape, requiring precise adjustments to route the laser beam through a spatial filter with minimal power losses.

Innovation Solution

An optical apparatus is designed with an acousto-optical modulator to deflect backward-traveling laser beams and a spatial filter to maintain the beam's Gaussian shape. A measuring device, comprising a first and second optical element, images near-field and far-field planes onto a common target, allowing for precise adjustment of the laser beam before it enters the spatial filter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an acousto-optical modulator is used to deflect backward-traveling laser beams, then the reflected beam is blocked and guided into a beam trap, but the beam shape is altered and is no longer Gaussian

Engineering Contradiction:
Improveprotection of optics from damageVSAvoidGaussian beam shape
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

A beam shaping optical element is introduced as an intermediary component between the acousto-optical modulator and the spatial filter. This element specifically corrects the beam shape distortion caused by the modulator, restoring the Gaussian profile while maintaining the protective function of the modulator

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If a spatial filter is used to maintain Gaussian beam shape, then beam components running transversely are filtered out, but precise adjustment is required which consumes installation space

Engineering Contradiction:
ImproveGaussian beam shapeVSAvoidadjustment mechanism complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The measuring device is designed to serve multiple functions: it characterizes the beam parameters (position, direction, shape) and simultaneously provides the reference information needed for automated adjustment. This integration reduces the need for separate adjustment mechanisms and simplifies the overall system

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If automated adjustment is implemented by moving a deflection mirror, then precise beam routing is achieved, but the number of optical elements increases and installation space is reduced

Engineering Contradiction:
Improvebeam position and direction accuracyVSAvoidavailable installation space
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The measuring device creates optical copies or images of the beam at different planes (near-field and far-field) to simultaneously measure multiple beam parameters. This eliminates the need for physical movement of components during measurement, reducing the space required for adjustment mechanisms

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise adjustment and routing of the laser beam, minimizing power losses and preventing damage to optics, while maintaining the beam's Gaussian shape for efficient propagation through the spatial filter.

Implementation Method 1

an acousto-optical modulator (AOM) that is switched in such a way that the reflected beam is guided into a beam trap

Methodology Applied
Scientific EffectAcousto-optic effect: Acousto-optic Effect

Implementation Method 2

The measuring device is configured to image a near-field plane and a far-field plane of the forward-traveling laser beam onto a common target

Methodology Applied
Scientific EffectOptical imaging: Lens

Data Source

PatentUS20250158342A1Measuring device for adjusting a laser beam
Publication Date: 2025.05.15 TRUMPF LASER SYSTEMS FOR SEMICONDUCTOR MANUFACTURING GMBH
  • US20250158342A1 patent drawing
  • US20250158342A1 patent drawing

AI summary

An optical apparatus for controlled forward routing of a laser beam includes an acousto-optical modulator for feeding through a forward-traveling laser beam and deflecting a backward-traveling laser beam, a spatial filter for the forward-traveling laser beam arranged downstream of the acousto-optical modulator with respect to the forward-traveling laser beam, and a measuring device arranged upstream of the spatial filter with respect to the forward-traveling laser beam. The measuring device is configured to image a near-field plane and a far-field plane of the forward-traveling laser beam onto a common target. The measuring device includes a first optical element and a second optical element. One of the first optical element and the second optical element being arranged in order to split a beam path of the forward-traveling laser beam into a near-field beam path and a far-field beam path, both of which being aligned with the target.