Laser Beam Orientation Control for Wafer Trim Surface Quality

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Solution Overview

Problem

Laser processing for semiconductor devices often results in local deterioration of the trimmed surface quality due to the physical properties of the target material, particularly when removing the outer edge portion of a semiconductor wafer using a laser with a focusing point moved along a line.

Innovation Solution

A laser processing apparatus and method that adjust the orientation of the laser beam's longitudinal direction based on target information and line information to intersect with the movement direction, using a shaping portion like a spatial light modulator to control the beam shape and prevent surface deterioration by alternating the processing orientation along different regions of the line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the focusing point of the laser light is moved along a line annularly extending on the inner side of the outer edge of the target to form a modified region, then the outer edge portion can be removed from the target, but local deterioration of quality occurs on the trimmed surface

Engineering Contradiction:
Improvetrimming processing efficiencyVSAvoidtrimmed surface quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by making the longitudinal direction of the laser beam shape adjustable and changeable during processing. The controller dynamically changes the orientation of the longitudinal direction between a first orientation (intersecting the movement direction at an angle) and a second orientation (orthogonal to the movement direction) as the focusing point moves along the annular line, preventing local deterioration of the trimmed surface quality while maintaining continuous processing efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of beam shape orientation by adjusting the longitudinal direction of the laser beam. The shaping portion modifies the laser beam shape so that the longitudinal direction can be oriented at different angles relative to the movement direction of the focusing point. This parameter change prevents the formation of a continuous modified region in certain areas, thereby suppressing local deterioration of the trimmed surface quality.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the longitudinal direction of the laser beam shape matches the movement direction of the focusing point, then the processing is simple, but the quality of the trimmed surface deteriorates due to the physical property of the target

Engineering Contradiction:
Improveprocessing simplicityVSAvoidtrimmed surface quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent transforms the static beam orientation into a dynamic one by continuously or periodically changing the longitudinal direction of the laser beam during the annular scanning process. This dynamic adjustment ensures that the beam orientation does not consistently match the movement direction, preventing the physical properties of the target material from causing surface deterioration while maintaining processing feasibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary anti-action by proactively adjusting the beam orientation to counteract the harmful effect of the target's physical properties. By pre-establishing an angular relationship between the beam's longitudinal direction and the movement direction, the system prevents the formation of continuous modified regions that would otherwise cause surface deterioration, rather than attempting to correct the problem after it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses local deterioration of the trimmed surface quality by adjusting the beam orientation, ensuring better surface integrity during the trimming process, even when dealing with crystal orientations common in semiconductor wafers.

Implementation Method 1

emits a laser light with at least a part of a focusing region being on a target to form a modified region in the target

Methodology Applied
Scientific EffectLaser heating: Laser

Implementation Method 2

The irradiation portion includes a shaping portion configured to shape the laser light, to make a shape of a part of the focusing region within a plane orthogonal to an optical axis of the laser light have a longitudinal direction

Methodology Applied
Scientific EffectOptical beam shaping:

Data Source

PatentUS11897056B2Laser processing device and laser processing method
Publication Date: 2024.02.13 HAMAMATSU PHOTONICS KK
  • US11897056B2 patent drawing
  • US11897056B2 patent drawing
  • US11897056B2 patent drawing

AI summary

A laser processing apparatus includes an irradiation portion, and a controller. The irradiation portion includes a shaping portion configured to shape the laser light. The controller includes: a determination portion configured to determine a first and a second orientation; a processing controller configured to perform a first process of forming the modified region along a first region and stopping formation of the modified region other than the first region, and a second process of forming the modified region along a second region and stopping formation of the modified region other than the second region; and an adjustment portion configured to adjust the orientation of the longitudinal direction to be the first orientation when the first process is performed, and to adjust the orientation of the longitudinal direction to be the second orientation when the second process is performed.