Non-invasive Laser Bone Screw Positioning System

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Solution Overview

Problem

Current methods for distal screw fixation in lower extremity fractures are inefficient, leading to increased operative time, radiation exposure, and high incidence of screw misplacement, with existing light-based positioning techniques posing health risks and incompatibility with human tissue.

Innovation Solution

A non-invasive positioning system using a laser-based in vitro locator with adjustable brightness and polarized light to align the focusing spots of incident and penetrated light with the through-hole, reducing light scattering and radiation exposure, and enabling precise screw placement through a through-hole in the intramedullary nail.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If free-hand technique with fluoroscopy is used for distal screw fixation, then screw placement can be achieved, but operative time increases and radiation exposure increases

Engineering Contradiction:
Improvescrew placement accuracyVSAvoidoperative time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical fluoroscopy-based positioning system with an optical laser-based positioning system. The laser positioning device uses light to project reference lines and markers that guide screw insertion, eliminating the need for continuous fluoroscopy imaging and thereby reducing both operative time and radiation exposure while maintaining placement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The laser positioning device establishes reference lines and markers before screw insertion. By pre-defining the optimal screw trajectory and position using laser projections on the bone surface, the surgeon can directly follow these guides without needing intraoperative fluoroscopy verification, thus reducing operative time and radiation exposure.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If in vivo light positioning is used, then positioning can be achieved, but health risks and tissue damage occur due to heat radiation and light bulb damage

Engineering Contradiction:
Improvepositioning accuracyVSAvoidheat radiation damage to tissue
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses an external laser positioning device that projects light through or onto the tissue from outside the body, rather than placing light sources inside the body. This intermediary external positioning system provides the necessary optical references without subjecting internal tissues to the harmful heat radiation and mechanical damage risks associated with in vivo light bulbs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical in vivo light bulb positioning system with an external optical laser system. The laser provides sufficient brightness and precision for positioning without the heat generation and tissue compatibility issues of incandescent bulbs placed within the body, thereby eliminating heat radiation damage while maintaining positioning accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If existing targeting systems are used, then screw positioning can be achieved, but the systems are expensive and difficult to operate

Engineering Contradiction:
Improvethrough-hole location accuracyVSAvoidsystem operation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical targeting systems with a simplified optical laser positioning device. The laser system uses light projections and simple visual markers to define screw trajectories, eliminating the need for complex mechanical guides, computer navigation systems, or specialized training, thereby reducing both cost and operational difficulty while maintaining positioning accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Illumination intensity

If high power light source is used for penetration, then positioning can be achieved, but heat radiation damages body tissue

Engineering Contradiction:
Improvelight penetration capabilityVSAvoidheat radiation to tissue
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent uses an external laser positioning device that projects light through or onto the tissue from outside the body. This external intermediary system provides sufficient optical penetration and visibility for positioning without concentrating high power within the tissue, thereby avoiding the heat radiation damage that would result from using high power in vivo light sources.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces operative time, minimizes screw misplacement, and decreases radiation exposure while ensuring accurate positioning of screws in bone marrow, enhancing the safety and efficiency of the procedure.

Implementation Method 1

the at least one light source emits a laser with a wavelength to the muscle tissue to form an incident light and running through the muscle tissue and the bone to form a penetrated light

Methodology Applied
Scientific EffectLight transmission through tissue: Light

Implementation Method 2

the optical lens and the positioning ring portion are used to move and determine the positioning direction of the optical holder according to focusing spot of the incident light and focusing spot of the penetrated light

Methodology Applied
Scientific EffectLight focusing: Focusing

Implementation Method 3

A non-invasive positioning system using a laser-based in vitro locator with adjustable brightness and polarized light to align the focusing spots of incident and penetrated light with the through-hole, reducing light scattering

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS10695135B2Non-invasive positioning system and method for screwing and fixing a bone
Publication Date: 2020.06.30 KAOHSIUNG MEDICAL UNIVERSITY
  • US10695135B2 patent drawing
  • US10695135B2 patent drawing
  • US10695135B2 patent drawing

AI summary

The present invention relates to a non-invasive positioning system for screwing and fixing a bone, where a intramedullary nail is inserted to marrow of the bone, and the intramedullary nail comprises a wall and at least one through-hole through the wall for screwing and fixing by at least one corresponding set screw, the system comprises: an in vitro locator having at least one light source to emit a laser with a wavelength to the muscle tissue to form an incident light and running through the muscle tissue and the bone to form a penetrated light, an optical holder having an optical lens and a positioning ring portion for removably disposing the optical lens, wherein the focusing spot of the incident light, the focusing spot of the penetrated light, and the at least one through-hole are aligned in a line to confirm a linear position for screwing and fixing the intramedullary nail.