Laser Light-Emitting Package Cap Layout for Stray Light Blocking

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Solution Overview

Problem

Existing light emitting devices face issues with stray light extraction and lack of space for information printing, making them less compact and inefficient.

Innovation Solution

A light emitting device design featuring a cap with a light-transmissive member and a light blocking film on its lower surface, positioned to reduce stray light and create a mark formation region, allowing for a more compact device with improved light management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the cover glass is entirely light-transmissive, then light transmission is improved, but stray light extraction increases

Engineering Contradiction:
Improvelight transmissionVSAvoidstray light
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The light blocking film is applied selectively to specific regions of the cap's lower surface, creating local variations in light transmission properties. The film covers areas where stray light would be generated while leaving openings in regions where light transmission is needed, thus resolving the contradiction between overall light transmission and stray light reduction.

Inventive Principle:
Principle #3Local quality

2Device complexity

If the device structure is simplified without dedicated mark printing area, then device complexity is reduced, but information printing capability is lost

Engineering Contradiction:
Improvestructure simplicityVSAvoidinformation printing capability
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The light blocking film serves multiple functions: it blocks stray light, defines the laser beam path, and provides a surface for printing information such as lot numbers. By making the film multi-functional, the patent eliminates the need for separate dedicated mark printing areas while maintaining information printing capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If stray light reduction measures are added, then light management is improved, but device compactness may be compromised

Engineering Contradiction:
Improvestray light controlVSAvoiddevice compactness
Core Design Contradiction:
Object-generated harmful factorsVSVolume of moving object

Solution Approach 1:

The light blocking function is extracted from the bulk structure and implemented as a thin film layer on the cap surface. This approach provides effective stray light reduction while adding minimal volume to the device, thus maintaining compactness.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces stray light and enables the inclusion of a mark formation region, resulting in a more compact and efficient light emitting device.

Implementation Method 1

a light blocking film arranged on the lower surface of the light-transmissive member and having a shape which has at least one opening

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS11855409B2Light emitting device
Publication Date: 2023.12.26 NICHIA CORP
  • US11855409B2 patent drawing
  • US11855409B2 patent drawing
  • US11855409B2 patent drawing

AI summary

A light emitting device includes a package, a cap fixed to the package, and at least one laser element. The cap includes a light-transmissive member having a lower surface facing the package and an upper surface opposite to the lower surface, and a light blocking film arranged on the lower surface of the light-transmissive member and having a shape which has at least one opening. The at least one laser element is disposed in a space bounded by the cap and the package at a position such that the at least one opening is irradiated by laser light emitted from the at least one laser element, at least a part of each of the at least one laser element being disposed in the at least one opening in the light blocking film in a top view.