Laser Chamber Support Decoupling Vibration Isolation

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Solution Overview

Problem

High pulse repetition rate line narrowed gas discharge laser systems face challenges in maintaining beam quality due to vibration-induced variations in the optical train, particularly affecting the output coupler and line narrowing unit, which impact pulse-to-pulse stability and energy integral.

Innovation Solution

A gas discharge laser chamber support structure with independent optical element mounts, using a wheel and track arrangement to position the chamber along the optical axis, and alignment rods to secure optical elements to the mounting table without direct connection to the chamber support arms, isolating vibrations and maintaining alignment without physical contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the optical elements are directly mounted on the chamber support structure, then the alignment and positioning are simplified, but vibration from the chamber is transmitted to the optical elements causing beam quality degradation

Engineering Contradiction:
Improvemounting structure complexityVSAvoidbeam quality stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The mounting system is divided into separate components: the chamber support structure and the optical element mounts are physically decoupled. The chamber support arms do not directly connect to the optical elements, creating independent vibration zones while maintaining optical alignment through separate mounting brackets and positioning mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Independent mounting brackets and positioning mechanisms serve as intermediaries between the chamber support structure and the optical elements. These intermediaries allow for precise alignment and positioning of optical elements without creating direct vibration transmission paths from the chamber to the sensitive optical components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the chamber is rigidly fixed to prevent movement, then positioning stability is improved, but vibration is transmitted to optical elements mounted on the chamber

Engineering Contradiction:
Improvechamber positioning stabilityVSAvoidvibration transmission to optical elements
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The system segments the support function from the mounting function. The chamber support arms provide stable positioning of the chamber, while separate independent mounts handle the optical elements. This segmentation prevents vibration transmission while maintaining both chamber stability and optical element stability through decoupled support structures.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the optical elements are mounted on moving parts of the chamber, then alignment adjustment is easier, but vibration-induced variations in beam quality increase

Engineering Contradiction:
Improvealignment adjustment easeVSAvoidbeam quality parameter consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Independent mounting brackets with adjustment mechanisms serve as intermediaries that allow for precise alignment of optical elements without coupling them to chamber vibrations. The adjustment capability is maintained through these intermediary mounts while the physical decoupling prevents vibration transmission that would degrade beam quality consistency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7321607B2External optics and chamber support system
Publication Date: 2008.01.22 CYMER INC
  • US7321607B2 patent drawing
  • US7321607B2 patent drawing
  • US7321607B2 patent drawing

AI summary

A gas discharge laser and method of operating same is disclosed which may comprise a gas discharge laser chamber support structure comprising a first support arm attached to a mounting table; a gas discharge laser chamber slideably engaging the first support arm; an first optical element sensitive to chamber vibration positioned at a first end of the laser chamber mounted on the mounting table; the laser chamber support structure being without connection to the first optical element. The apparatus and method may also comprise a second optical element sensitive to chamber vibration positioned at the second end of the laser chamber mounted on the mounting table; the laser chamber support structure being without connection to the second optical element. The first optical element may comprise a line narrowing optical arrangement and the second optical element comprising an output coupler.