Laser Device Cladding Core Reflected Beam Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing fiber laser devices face challenges in accurately detecting and controlling reflected laser beams within optical fibers, which can cause damage to optical parts due to unintentional heating, as current methods either detect only the beam propagating through the core or only through the cladding, failing to account for the combined risk from both paths.

Innovation Solution

A laser device equipped with both first and second photodetectors to detect reflected beams propagating through the cladding and core, respectively, with a control unit that adjusts the laser output based on combined threshold settings to prevent damage, using a power supply unit to regulate the laser diode's driving current in response to detected beam quantities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If only a reflected beam propagating through the core is detected, then the detection system is simpler, but the detection accuracy is insufficient because cladding-propagating beams are not detected

Engineering Contradiction:
Improvereflected beam quantity detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection system is segmented into two independent detection paths: one for detecting reflected beams propagating through the core and another for detecting reflected beams propagating through the cladding. Each path uses separate photodetectors, allowing independent optimization and reducing overall system complexity while improving comprehensive detection accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detection approach transitions from a single-dimension detection (only core or only cladding) to a multi-dimensional detection system that simultaneously monitors both core-propagating and cladding-propagating reflected beams, adding a new dimension of detection coverage without proportionally increasing complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the laser beam output is controlled based on incomplete reflected beam detection, then the control system is simpler, but the reliability of damage prevention is reduced

Engineering Contradiction:
Improvecontrol system complexityVSAvoiddamage prevention reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control system is segmented into independent control modules that process signals from core-detected reflected beams and cladding-detected reflected beams separately, then integrate their outputs. This modular approach maintains control system simplicity while improving damage prevention reliability through comprehensive input data.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system implements comprehensive feedback by incorporating detection signals from both core-propagating and cladding-propagating reflected beams into the laser beam output control decision-making process, ensuring reliable damage prevention through multiple monitoring inputs without proportionally increasing control complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise monitoring and control of reflected beams, preventing damage to optical parts by accurately detecting and managing the combined intensity of beams through both the cladding and core, thereby ensuring reliable operation and minimizing risk of damage.

Implementation Method 1

at least one first photodetector that detects the quantity of a reflected beam being part of a reflected beam returning to the optical fiber of the laser device after being reflected off of a work and propagating mainly through a cladding of the optical fiber; at least one second photodetector that detects the quantity of a reflected beam being part of the reflected beam returning to the optical fiber and propagating mainly through a core of the optical fiber

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS10637205B2Laser device
Publication Date: 2020.04.28 FANUC LTD
  • US10637205B2 patent drawing
  • US10637205B2 patent drawing
  • US10637205B2 patent drawing

AI summary

To provide a laser device for adjusting a laser output by detecting the quantity of a reflected beam propagating within an optical fiber more accurately before an optical part is damaged due to an increase in quantity of the reflected beam. A laser device comprises: at least one first photodetector that detects the quantity of a reflected beam being part of a reflected beam returning to an optical fiber of the laser device after being reflected off of a work and propagating mainly through a cladding of the optical fiber; at least one second photodetector that detects the quantity of a reflected beam being part of the reflected beam returning to the optical fiber and propagating mainly through a core of the optical fiber; a power supply unit that supplies a driving current to a laser diode; and a control unit that controls the power supply unit. The control unit controls the driving current to be supplied from the power supply unit to the laser diode in response to both an output from the first photodetector and an output from the second photodetector.