Surface Emitting Laser Contact Layer Segmentation

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Solution Overview

Problem

Surface emitting lasers face challenges in achieving high optical output while maintaining low drive voltage due to light absorption issues caused by impurities in contact layers, which increase resistance and drive voltage when the contact layer is made thinner to reduce absorption.

Innovation Solution

The design includes a first conductivity-type contact layer with a high impurity concentration made thin and a first conductivity-type semiconductor layer with a lower impurity concentration made thick, positioned on the DBR layer side, to minimize resistance and light absorption, allowing for both high optical output and low drive voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the contact layer is made thinner to reduce light absorption, then light absorption is suppressed, but the resistance value increases and drive voltage increases

Engineering Contradiction:
Improvelight absorptionVSAvoiddrive voltage
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The contact layer is divided into two distinct layers: a first contact layer with high impurity concentration for low resistance, and a second contact layer with low impurity concentration for low light absorption. This segmentation allows each layer to optimize for its specific function, resolving the contradiction between resistance and light absorption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the contact structure are assigned different impurity concentrations based on their functional requirements. The first contact layer near the electrode has high impurity concentration for electrical conduction, while the second contact layer near the DBR has low impurity concentration to minimize light absorption. This local differentiation resolves the global contradiction.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If the contact layer is made thinner to reduce light absorption, then light absorption is suppressed, but the resistance value increases

Engineering Contradiction:
Improvelight absorptionVSAvoidcontact resistance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The contact structure is segmented into two layers with different impurity concentrations. The first contact layer provides low resistance for reliable electrical contact, while the second contact layer minimizes light absorption. This segmentation allows both reliability and low light absorption to be achieved simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact structure uses a composite of two materials with different impurity concentrations. This composite structure combines the electrical conductivity benefits of high-impurity material with the optical transparency benefits of low-impurity material, resolving the contradiction between resistance and light absorption.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses resistance and light absorption, enabling high optical output and low drive voltage in surface emitting lasers, particularly when using a semi-insulating substrate and epitaxial stacked structures.

Implementation Method 1

The contact layer serves for both a reduction in contact resistance between the electrode and the DBR layer and hole transportation from the electrode into a mesa part

Methodology Applied
Scientific EffectHole transportation: Conduction (electrical)

Implementation Method 2

a vertical resonator including two distributed Bragg reflector layers that are opposed to each other

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a vertical resonator including two distributed Bragg reflector layers that are opposed to each other and an active layer, and allows laser light to oscillate

Methodology Applied
Scientific EffectLaser emission: Laser

Data Source

PatentUS20230096932A1Surface emitting laser
Publication Date: 2023.03.30 SONY SEMICON SOLUTIONS CORP
  • US20230096932A1 patent drawing
  • US20230096932A1 patent drawing
  • US20230096932A1 patent drawing

AI summary

A surface emitting laser according to one embodiment of the present disclosure includes a mesa part including, in order, a first conductivity-type DBR layer, an active layer, a second conductivity-type DBR layer, and a second conductivity-type contact layer. The surface emitting laser further includes: a first conductivity-type contact layer provided in a region on the first conductivity-type DBR layer side in a positional relationship with respect to the mesa part; a first conductivity-type semiconductor layer that is disposed at a position opposed to the mesa part with the first conductivity-type contact layer interposed therebetween, and is in contact with the first conductivity-type contact layer, the first conductivity-type semiconductor layer having a lower impurity concentration than the first conductivity-type contact layer; a first electrode layer in contact with the first conductivity-type contact layer; and a second electrode layer in contact with the second conductivity-type contact layer.