Surface-Emitting Laser Reflectance Control via Contact Layer Thickness

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Solution Overview

Problem

Existing surface-emitting laser devices face limitations in suppressing high-order side mode oscillations without reducing light output in the basic side mode, with previous methods either increasing manufacturing complexity or leading to unstable reflectance differences and reduced luminous efficiency.

Innovation Solution

A surface-emitting laser device with a laminated structure including a lower multilayer film reflecting mirror, a resonator structure, an upper multilayer film reflecting mirror, and a contact layer, where a transparent dielectric layer is used to create a reflectance difference between the central and peripheral regions, with the contact layer's thickness varying between high and low reflectance regions to deviate from odd multiples of the oscillation wavelength's quarter optical thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a transparent dielectric layer is formed on the emitting surface to reduce peripheral reflectance, then high-order side mode oscillations are suppressed, but the reflectance difference becomes unstable and manufacturing complexity increases

Engineering Contradiction:
Improvemode oscillation suppressionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by making the contact layer thickness non-uniform across the emitting surface. The contact layer is thinner at the center and thicker at the periphery, creating different optical characteristics in different regions. This local variation in thickness produces the desired reflectance difference between central and peripheral regions, suppressing high-order side mode oscillations without requiring complex multi-layer dielectric structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameter of contact layer thickness to control optical reflectance. By varying the contact layer thickness from center to periphery, the patent achieves different reflectance values in different regions. This parameter change approach simplifies manufacturing compared to forming multiple dielectric layers with precise thickness control, while effectively suppressing mode oscillations.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the contact layer thickness is varied to create reflectance difference, then high-order side mode oscillations are suppressed, but light output in basic side mode may be reduced

Engineering Contradiction:
Improvemode oscillation suppressionVSAvoidlight output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies local quality by making the contact layer thickness non-uniform across the emitting surface. The contact layer is thinner at the center and thicker at the periphery, creating different optical characteristics in different regions. This local variation in thickness produces the desired reflectance difference between central and peripheral regions, suppressing high-order side mode oscillations without requiring complex multi-layer dielectric structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses partial action by creating reflectance difference only in the peripheral region while maintaining high reflectance in the central region. The contact layer thickness variation is applied selectively - thinner at center for high reflectance, thicker at periphery for low reflectance. This partial application of thickness variation suppresses mode oscillations while preserving light output in the basic mode.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If multiple dielectric layers are laminated to create reflectance difference, then side mode control is improved, but manufacturing processes increase

Engineering Contradiction:
Improveside mode controlVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by making the contact layer thickness non-uniform across the emitting surface. The contact layer is thinner at the center and thicker at the periphery, creating different optical characteristics in different regions. This local variation in thickness produces the desired reflectance difference between central and peripheral regions, suppressing high-order side mode oscillations without requiring complex multi-layer dielectric structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent extracts the essential function of creating reflectance difference from the complex multi-layer dielectric structure and implements it through a simpler single contact layer with variable thickness. By taking out the core requirement (reflectance difference) and implementing it through contact layer thickness variation, the patent eliminates the need for multiple dielectric layer deposition processes while achieving the same side mode control effect.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses high-order side mode oscillations while maintaining or enhancing light output in the basic side mode, improving the precision of optical scanning and image forming capabilities.

Implementation Method 1

a transparent dielectric layer is provided in an emitting region surrounded by an electrode and configured to cause a reflectance difference between a central part and a peripheral part in the emitting region

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

the total optical thickness of the high refractive index layer and the contact layer in the region having the relatively low reflectance is deviated from an odd number multiple of a one quarter oscillation wavelength of laser light

Methodology Applied
Scientific EffectOptical path difference: Interference

Data Source

PatentUS9176417B2Surface-emitting laser device, surface-emitting laser array, optical scanner, image forming apparatus, and method for manufacturing surface-emitting laser device
Publication Date: 2015.11.03 RICOH CO LTD
  • US9176417B2 patent drawing
  • US9176417B2 patent drawing
  • US9176417B2 patent drawing

AI summary

A surface-emitting laser device includes a transparent dielectric layer provided in an emitting region and configured to cause a reflectance at a peripheral part to be different from a reflectance at a central part in the emitting region. In the surface-emitting laser device, the thickness of a contact layer is different between a region having a relatively high reflectance and a region having a relatively low reflectance in the emitting region. The contact layer is provided on the high refractive index layer of an upper multilayer film reflecting mirror, and the total optical thickness of the high refractive index layer and the contact layer in the region having the relatively low reflectance is deviated from an odd number multiple of a one quarter oscillation wavelength of laser light emitted from the emitting region.