Laser Diode Bias Control for Pulse Width Matching

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Solution Overview

Problem

Conventional image forming apparatuses face challenges in minimizing pulse width reduction during laser exposure due to variations in ambient temperature and limited adjustment ranges, leading to incomplete or inaccurate image formation.

Innovation Solution

An image forming apparatus with a driving circuit, current adjustment, pulse width expansion, and state detection mechanisms that adjust bias current and pulse width to match laser light emission with the pulse width of the image pulse signal, ensuring consistent and accurate light exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If bias current is increased to reduce oscillation delay time, then laser light emission responsiveness is improved, but the adjustment range becomes limited at low temperatures

Engineering Contradiction:
Improvelaser light emission responsivenessVSAvoidadjustment range of bias current
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the bias current adjustable and adaptive rather than fixed. The control unit dynamically changes the bias current value based on detected oscillation delay time to optimize laser emission responsiveness under different operating conditions, particularly at low temperatures where the adjustment range is limited.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by detecting the oscillation delay time and using this information to adjust the bias current. The control unit continuously monitors the laser diode's response characteristics and modifies the bias current accordingly, creating a closed-loop system that maintains optimal performance across varying temperature conditions.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If drive current is supplied starting at ON edge of pulse, then timing is simplified, but pulse width reduction occurs due to oscillation delay time

Engineering Contradiction:
Improvecurrent control timingVSAvoidpulse width accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by supplying bias current before the actual drive current is applied. This preliminary bias current prepares the laser diode for faster response, reducing the oscillation delay time that would otherwise cause pulse width reduction. The bias current is established in advance of the main exposure pulse.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the electrical parameters of the laser diode by applying a bias current that shifts the operating point. This parameter change reduces the time required for the laser diode to reach oscillation threshold when drive current is applied, thereby maintaining accurate pulse width despite the simplified timing approach.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If conventional pulse width expansion is used, then laser light emission time is extended, but resolution is limited by control circuit clock

Engineering Contradiction:
Improvelaser light emission periodVSAvoidpulse width expansion resolution
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical/clock-based pulse width expansion method with an electrical solution. Instead of using control circuit clock cycles to extend pulse width, the patent uses bias current adjustment to reduce oscillation delay time, achieving effective pulse width compensation through electrical parameter modification rather than temporal extension.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively minimizes pulse width reduction, ensuring faithful laser exposure to the image pulse signal, regardless of ambient temperature variations, by combining pulse width expansion and bias current adjustments, thus improving image formation accuracy.

Implementation Method 1

When a laser diode (LD) used as a laser light source is supplied with drive current greater than oscillation threshold current, the LD emits laser light.

Methodology Applied
Scientific EffectLaser emission: Laser

Data Source

PatentUS9268250B2Image forming apparatus that matches laser light emission time to pulse width of image pulse signal
Publication Date: 2016.02.23 KONICA MINOLTA INC
  • US9268250B2 patent drawing
  • US9268250B2 patent drawing
  • US9268250B2 patent drawing

AI summary

An image forming apparatus for performing laser exposure is provided. The image forming apparatus includes a driving circuit for supplying drive current to a laser light source in accordance with an image pulse signal; a pulse width expansion portion for expanding a pulse width of the image pulse signal supplied to the driving circuit; and an adjustment control portion for setting, based on state data indicating a state related to light emission start characteristics of the laser light source, a value of the bias current supplied as a part of the drive current to the laser light source and an amount of expansion of the pulse width in such a manner that laser light emission occurs in a period of time having a length equal to a length of a pulse width of each pulse in the image pulse signal.