Laser Diode Drive System with Compensation Cable

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Solution Overview

Problem

High power laser diodes generate excessive noise due to limitations in the bandwidth of existing feedback control loops, primarily caused by the capacitive output impedance of the laser diode driver and inductive characteristics of the connecting cable, which restrict the ability to reduce optical noise effectively.

Innovation Solution

A laser diode drive system comprising a first laser diode driver connected by a heavy-gauge cable and a second laser diode driver connected in parallel, with a feedback control loop that generates a feedback signal from a sample of the output field to reduce noise levels, allowing for increased bandwidth and noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a heavy-gauge cable is used to transmit high current levels, then the current transmission capability is improved, but the inductive characteristics increase forming a low pass filter that limits bandwidth

Engineering Contradiction:
Improvecurrent transmission capabilityVSAvoidbandwidth
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

A compensation cable is introduced as an intermediary element between the laser diode driver and the laser diode. This compensation cable has inductance characteristics that are equal in magnitude but opposite in sign to the cable inductance, effectively canceling out the low-pass filtering effect and extending the bandwidth without compromising current transmission capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the electrical parameters by adding a compensation cable with specific inductance characteristics. The compensation cable's inductance is designed to be equal and opposite to the original cable's inductance, transforming the overall impedance characteristics to achieve wider bandwidth while maintaining high current transmission

Inventive Principle:
Principle #35Parameter changes

2Power

If the laser diode driver is designed as a high current source, then the power output is improved, but the capacitive output impedance limits the rate of voltage change and reduces bandwidth

Engineering Contradiction:
Improvepower outputVSAvoidbandwidth
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The compensation cable acts as an intermediary that decouples the capacitive output impedance of the high-current driver from the laser diode. By placing the compensation cable in series, it isolates the driver's capacitive characteristics while providing the necessary inductance to extend bandwidth, allowing the driver to maintain high current capability without bandwidth limitation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The compensation cable provides counteracting inductance that compensates for the capacitive output impedance of the driver. This counterbalancing of electrical characteristics (inductive vs capacitive) allows the system to achieve both high power output and wide bandwidth by neutralizing the bandwidth-limiting effect of the capacitive impedance

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Measurement precision

If a feedback control loop is implemented to reduce optical noise, then the noise reduction capability is improved, but the bandwidth of the feedback loop is limited by the driver and cable characteristics

Engineering Contradiction:
Improvenoise reduction capabilityVSAvoidfeedback loop bandwidth
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The compensation cable serves as an intermediary that extends the bandwidth available to the feedback control loop. By canceling the low-pass filtering effect of the original cable, it allows higher frequency feedback signals to pass through, enabling the noise reduction system to operate effectively over a wider bandwidth

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses feedback control where a portion of the laser output is detected by a photodiode, converted to an error signal, and fed back to the driver through the compensation cable. The extended bandwidth enabled by the compensation cable allows this feedback loop to respond more effectively to high-frequency noise components, improving overall noise reduction performance

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a significant reduction in excess optical noise by at least an order of magnitude at 1 MHz, overcoming the bandwidth limitations of previous systems, while consuming minimal power and being independent of the high current source and cable characteristics.

Implementation Method 1

a fraction of the output field 5, before or after parametric frequency conversion, is sampled with a photodiode 7

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

The heavy-gauge cable 4 connecting the laser diode driver 3 to the high-power laser diode 2 is found to exhibit a predominantly inductive characteristic

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 3

The capacitance of the laser diode driver 3 and the heavy-gauge cable 4 inductance also tend to form a resonant circuit

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11605931B2Laser diode drive system
Publication Date: 2023.03.14 M SQUARED LASERS LIMITED
  • US11605931B2 patent drawing
  • US11605931B2 patent drawing
  • US11605931B2 patent drawing

AI summary

A laser diode drive system for generating a drive current for a laser diode is described. The laser diode drive system comprises a first laser diode driver connected to the laser diode by a first cable to provide a drive current source for the laser diode. A second laser diode driver is then connected to the laser diode by a second cable to provide a low current sink for the laser diode. A feedback control loop is employed to provide a feedback signal for the second laser diode driver from to sample of an output field of the laser diode. The laser diode drive system exhibits low power consumption while being capable of creating sufficient feedback bandwidth to reduce the excess optical noise by at least an order of magnitude at 1 MHz compared with laser diode drive systems comprising just a first laser diode driver.