Laser Diode Waveguide Structure for Eye Safety

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Solution Overview

Problem

Existing light sources, such as flash lights and super-luminescent diodes, face challenges in achieving high efficiency and eye safety simultaneously, with laser diodes providing high efficiency but inadequate eye safety, and combining laser diodes with lenses or diffusers compromises efficiency and increases costs and complexity.

Innovation Solution

Designing a laser diode with a high vertical and lateral far-field divergence greater than 50°, achieved by optimizing the layer structure of waveguide and cladding layers to ensure 95% radiation emission at a specific angle, thereby enhancing eye safety without additional components like lenses or diffusers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional laser diodes are used, then high efficiency is achieved, but eye safety is insufficient due to low far-field divergence

Engineering Contradiction:
ImproveefficiencyVSAvoideye safety
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent changes the optical parameters of the laser diode by optimizing the waveguide layer thickness (dwL between 0.01-1.0 μm) and refractive index difference (Δn ≥ 0.04) to achieve high far-field divergence (>50°) while maintaining high efficiency, eliminating the need for additional safety components

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If lenses or diffusers are added to improve eye safety, then eye safety is enhanced, but efficiency is reduced and device complexity increases

Engineering Contradiction:
Improveeye safetyVSAvoidefficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent extracts the eye safety function from separate components (lenses, diffusers) and integrates it directly into the laser diode's waveguide structure, eliminating the need for additional components that would reduce efficiency and increase complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the eye safety function with the laser diode's existing waveguide structure by optimizing layer thickness and refractive index, combining multiple functions into a single integrated component rather than using separate safety devices

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If lenses or diffusers are added to improve eye safety, then eye safety is enhanced, but manufacturing cost and assembly complexity increase

Engineering Contradiction:
Improveeye safetyVSAvoidassembly complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent removes the need for separate safety components by extracting the eye safety function and implementing it through optimized waveguide layer parameters, simplifying the overall device structure and assembly process

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the waveguide structure multi-functional by designing it to simultaneously provide laser guidance and ensure eye safety through high far-field divergence, eliminating the need for dedicated safety components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a cost-effective, easy-to-assemble light source that balances high efficiency and eye safety, making it suitable for applications like cosmetic treatments without the need for extra safety measures.

Implementation Method 1

a first waveguide layer is provided on a first side of the active layer, a first cladding layer is provided on the first waveguide layer, a second waveguide layer is provided on a second side of the active layer, and a second cladding layer is provided on the second waveguide layer

Methodology Applied
Scientific EffectWaveguide: Waveguide (optics)

Implementation Method 2

the conditions 0.01 μm≦dwL≦1.0 μm and Δn≧0.04 are met, where dwL is the sum total of the layer thickness of the first waveguide layer, the layer thickness of the active layer, and the layer thickness of the second waveguide layer, and Δn is a maximum of the refractive index difference between the first cladding layer and the first waveguide layer, and the refractive index difference between the second waveguide layer and the second cladding layer

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 3

a reflection facet for reflecting the radiation emitted from the active layer and an emission facet for partial reflection and partial feed-out of the radiation emitted from the active layer are provided

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9343873B2Laser diode with high efficiency
Publication Date: 2016.05.17 FERDINAND BRAUN INSTITUT GGMBH LEIBNIZ INSTITUT FUR HOCHSTFREQUENZTECHNIK
  • US9343873B2 patent drawing
  • US9343873B2 patent drawing
  • US9343873B2 patent drawing

AI summary

It is the object of the present invention to specify a light source with high efficiency and high eye safety at the same time.For this purpose, the active layer (10), the first cladding layer (14), the first waveguide layer (12), the second waveguide layer (16), and the second cladding layer (18) should be designed such that 0.01 μm≦dwL≦1.0 μm and Δn≧0.04, where dwL is the sum total of the layer thickness of the first waveguide layer (12), the layer thickness of the active layer (10), and the layer thickness of the second waveguide layer (16) and Δn is a maximum of the refractive index difference between the first cladding layer (14) and the first waveguide layer (12) and the refractive index difference between the second waveguide layer (16) and the second cladding layer (18).