Frequency-Modulated Laser Distance Measurement With Reflected Light Interference

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Solution Overview

Problem

Optical distance meters using frequency-shifted feedback lasers face reduced measurement accuracy due to reflected light occurring at the exit end, which can mix with the reference light and affect the beat signal generation.

Innovation Solution

A measurement apparatus that includes a frequency-modulated laser beam splitter, a beat signal generation part, a frequency analyzing part, and a storage part to subtract the signal level of a reference frequency signal from the beat signal, allowing for accurate calculation of the difference in propagation distances between reference and measurement lights, even when end-face reflected light is present.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the frequency-shifted feedback laser is used to generate beat signals for distance measurement, then the measurement capability is provided, but reflected light at the exit end mixes with reference light and reduces measurement accuracy

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidreflected light interference
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and separates the harmful reflected light component from the measurement signal by using quadrature detection to isolate the reference light interference, then removes it through signal processing to recover the accurate distance measurement signal

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs feedback mechanisms where the detected reflected light signal is fed back into the signal processing system to dynamically adjust and cancel out the interference, improving measurement accuracy through continuous correction

Inventive Principle:
Principle #23Feedback

2Loss of information

If the reference light and measurement light are mixed to generate beat signals, then distance information can be obtained, but the reflected light from the exit end contaminates the reference light and degrades signal quality

Engineering Contradiction:
Improvesignal qualityVSAvoidend-face reflected light
Core Design Contradiction:
Loss of informationVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful reflected light into a useful reference signal by deliberately measuring the exit end reflection and using it as a basis for generating compensation signals that cancel out the interference in the main measurement channel

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If simple beam splitting is used to separate reference and measurement light, then the system configuration remains simple, but reflected light cannot be distinguished from the actual measurement signal

Engineering Contradiction:
Improveoptical system configurationVSAvoidsignal discrimination capability
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces quadrature detection as an intermediary mechanism that enables differentiation between reference light and measurement light signals without requiring complex optical path modifications, maintaining system simplicity while achieving signal discrimination

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the reduction in measurement accuracy caused by end-face reflected light, ensuring precise distance measurement by isolating the reference and measurement light signals and canceling out image signals through quadrature detection.

Implementation Method 1

a laser apparatus that outputs a frequency-modulated laser beam

Methodology Applied
Scientific EffectFrequency modulation: Phase Modulation

Implementation Method 2

a beat signal generation part that generates a beat signal by mixing the reference light and a reflected light

Methodology Applied
Scientific EffectOptical mixing: Homodyne Detection

Implementation Method 3

a frequency analyzing part that performs a frequency analysis on the beat signal

Methodology Applied
Scientific EffectFrequency analysis:

Data Source

PatentUS11879975B2Measurement apparatus and measurement method
Publication Date: 2024.01.23 MITUTOYO CORP
  • US11879975B2 patent drawing
  • US11879975B2 patent drawing
  • US11879975B2 patent drawing

AI summary

A measurement apparatus including: a laser that outputs a frequency-modulated laser beam; a branch that splits the frequency-modulated laser beam into a reference light and a measurement light; a beat signal generator that generates a beat signal by mixing the reference light and a reflected light that is reflected by radiating the measurement light onto an object to be measured; a frequency analyzer that frequency-analyzes the beat signal; a storage that stores a reference frequency signal which is a frequency signal obtained by converting a reference signal output by the beat signal generator in a state without the object to be measured; and calculation circuitry that calculates a difference between propagation distances of the reference light and the measurement light.