Laser Egg Marking Orientation and Dust Control
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Solution Overview
Problem
Existing methods for laser marking eggs at high speeds during grading processes face challenges such as inconsistent and unreliable markings due to varying moisture content, dust interference, and limited surface area accessibility, leading to poor marking quality and increased waste.
Innovation Solution
Integrating a laser marking system into the egg packing process, where eggs are marked after being placed in packages, allowing for precise orientation and increased marking time, reducing dust interference, and ensuring visible markings upon package opening.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If eggs are laser marked at high speed during grading process, then productivity is improved, but marking precision deteriorates due to varying moisture content, dust interference, and limited surface accessibility
Solution Approach 1:
The patent applies preliminary action by orienting eggs to a predetermined orientation before laser marking. The egg orienter positions eggs with their broad sides facing upward and aligned in a specific direction, ensuring that when eggs are subsequently laser marked, the markings are consistently positioned on accessible surface areas. This pre-positioning eliminates the need to slow down the processing line for manual orientation, maintaining high productivity while achieving reliable marking precision.
2Ease of operation
If eggs are moved from packages into refrigerator receptacles, then consumer convenience is improved, but information accessibility deteriorates as expiration dates become difficult to evaluate
Solution Approach 1:
The patent applies copying by transferring the expiration date information from the package level to the individual egg level through laser marking. Instead of relying on consumers to read package labels after transferring eggs to refrigerator containers, the expiration date is permanently copied onto each individual egg shell. This ensures that even when eggs are separated from their original packaging, the critical information remains accessible and visible to consumers.
3Ease of manufacture
If vegetable dyes or water-soluble ink products are used to mark eggs, then ease of marking is improved, but reliability deteriorates due to leaking, washing off, and fading
Solution Approach 1:
The patent applies mechanics substitution by replacing chemical marking methods (vegetable dyes and water-soluble inks) with a physical/energy-based method: laser marking. The laser beam directly etches or burns the marking onto the egg shell through ablation, creating permanent, heat-based markings that cannot leak, wash off, or fade. This substitution eliminates the reliability problems associated with chemical markers while maintaining ease of operation through automated laser systems.
4Object-affected harmful factors
If entire packages of eggs are discarded when one egg is broken, then food safety is improved, but loss of substance increases due to tremendous waste
Solution Approach 1:
The patent applies copying by creating unique identification markers on individual eggs, enabling traceability and tracking of each egg or small groups of eggs rather than treating the entire package as a single unit. This individual identification system allows for precise tracking of egg pedigrees and integrity, enabling selective disposal of only affected eggs rather than entire packages, thus reducing waste while maintaining food safety through improved monitoring capabilities.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach significantly improves marking quality and reliability, allowing for clear, legible, and consistent markings on a larger surface area without slowing down the egg processing, minimizing waste, and enabling flexible packaging and redirection of eggs.
Implementation Method 1
laser marking information onto one or more eggs
Implementation Method 2
laser marking information onto one or more eggs
Data Source
AI summary
A method for laser marking eggs is disclosed which comprises laser marking information onto one or more eggs while the eggs are in a package disposed on a conveyor of a packing station. Additionally, an apparatus for laser marking eggs on a conveyor of a packing station is disclosed which comprises a laser source and one or more optical steering elements configured and arranged to direct energy from the laser source so as to mark information onto one or more eggs in packages of eggs disposed on the conveyor.


