Laser Feature Point Dimension Measurement Apparatus

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Solution Overview

Problem

Existing dimension measuring methods require complex operations as they necessitate establishing a reference scale on the target object beforehand, making the measurement process cumbersome for users.

Innovation Solution

A dimension measuring apparatus that uses a laser beam to form feature points on a measurement target object, measures distances using reflection light, and captures images to calculate dimensions based on the positions of these feature points and the object, allowing for dimension measurement without pre-establishing a reference scale.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reference scale is established on the target object beforehand for dimension measurement, then measurement accuracy can be ensured, but the operation complexity increases significantly

Engineering Contradiction:
Improvedimension measurement accuracyVSAvoiduser operation complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The measurement system automatically generates feature points on the target object using laser radiation and detects them through imaging, eliminating the need for manual reference scale establishment. The system performs self-measurement by autonomously creating and utilizing measurement features without requiring user intervention for reference setup.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical/manual process of establishing reference scales with an optical system that uses laser radiation and imaging to automatically create and detect feature points. This substitution of mechanical operations with optical fields enables automated measurement without manual reference scale placement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual reference scale establishment is required for each measurement, then measurement reliability can be maintained, but the measurement time increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidmeasurement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system pre-establishes feature points on the target object through laser radiation before actual dimension measurement begins. These pre-created feature points serve as automatic reference markers that eliminate the need for time-consuming manual reference scale establishment during each measurement operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The laser radiation continuously creates feature points on the target object, and the imaging system continuously detects these points, enabling uninterrupted automated measurement. This continuous operation eliminates the intermittent manual intervention required for reference scale establishment in traditional methods.

Inventive Principle:
Principle #20Continuity of useful action

3Extent of automation

If feature points are formed using laser radiation, then automated measurement is enabled, but the device complexity increases

Engineering Contradiction:
Improvemeasurement automationVSAvoidapparatus structure
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The imaging section serves multiple functions: it captures images of the target object, detects laser-formed feature points, and provides dimensional measurement data. This multi-functional design reduces the need for separate dedicated components for each measurement function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The laser beam acts as an intermediary that creates visible feature points on the target object, which then serve as reference markers for the imaging system. This intermediary approach enables automated measurement by bridging the gap between the measurement system and the target object without requiring complex direct measurement mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables dimension measurement of objects without the need for complicated user operations, simplifying the process and reducing measurement errors by directly calculating dimensions from feature points and object positions.

Implementation Method 1

a radiation section that radiates a laser beam to form at least two feature points on a measurement target object

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a distance measurement section that measures a distance from the measurement target object by using reflection light of the laser beam reflected on the measurement target object

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10480931B2Dimension measuring apparatus, information reading apparatus having measuring function, and dimension measuring method
Publication Date: 2019.11.19 OPTOELECTRONICS CO LTD
  • US10480931B2 patent drawing
  • US10480931B2 patent drawing
  • US10480931B2 patent drawing

AI summary

Provided is a dimension measuring apparatus which measures dimensions of a measurement target object without the need of complicated operations by a user. According to dimension measuring apparatus (100), laser (15) radiates laser beams to form at least two feature points on a measurement target object. Decoder (20) measures a distance from the measurement target object by using reflection light of at least two laser beams reflected on the measurement target object. Imaging sensor (10A) captures an image of the measurement target object to which at least the two laser beams are radiated. Dimension measurement section (30) measures a length of the measurement target object on a line connecting the two feature points on the basis of the distance from the measurement target object, a position of the measurement target object in the image, and positions of the two feature points in the image.