Laser Fill Level Measurement for Coffee Machine Water Monitoring

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Solution Overview

Problem

Existing hot beverage preparation devices, such as fully automatic coffee machines, face errors in determining liquid levels and additional information due to the use of floats and software estimation, leading to late notifications of empty containers and increased susceptibility to incorrect information.

Innovation Solution

A hot beverage preparation device equipped with a laser filling level measuring device that emits and receives laser radiation to measure the fill level and determine additional information, such as the presence of a water filter or decalcifying agent, without the need for additional sensors, thereby reducing errors and providing precise, stepless liquid level determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a float is used to detect the filling level, then the filling level can be detected, but the system becomes error-prone due to float mutations

Engineering Contradiction:
Improvefilling level detection accuracyVSAvoidinformation accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical float-based filling level detection system with an optical laser measurement system. The laser level gauge emits laser radiation that reflects off the liquid surface, providing contactless and mutation-free measurement. This eliminates the reliability issues associated with mechanical floats while maintaining accurate filling level detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces laser radiation as an intermediary medium between the measurement device and the liquid. Instead of direct mechanical contact with a float, the laser beam serves as a non-contact intermediary that reflects off the liquid surface, enabling accurate measurement without physical interaction that could cause errors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If software estimation is used to determine water amount, then no additional hardware is needed, but the estimation is error-prone and cannot detect partial filling

Engineering Contradiction:
Improvesensor quantityVSAvoidwater amount determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces software-based estimation with an optical laser measurement system that directly measures the actual liquid level. This substitution provides precise, real-time detection of partial filling conditions without requiring complex estimation algorithms or additional sensors, achieving both accuracy and simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If multiple separate measuring devices are used to determine fill level and additional information, then each parameter can be detected, but the device complexity and error susceptibility increase

Engineering Contradiction:
Improveinformation completenessVSAvoidmeasuring device quantity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent makes the laser level gauge a multi-functional device that simultaneously determines filling level, detects liquid presence, and identifies additional information such as water quality parameters. By integrating multiple detection capabilities into a single optical system, the patent eliminates the need for separate sensors while maintaining complete information acquisition and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple measurement functions into a single laser level gauge system. The device integrates fill level measurement, liquid detection, and additional parameter identification capabilities into one unified optical measurement system, reducing the number of components while enhancing information completeness.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The laser fill level measuring device reduces the risk of erroneous information by simultaneously measuring fill levels and additional information, eliminating the need for extra sensors and enhancing the accuracy and cost-effectiveness of the evaluation process.

Implementation Method 1

a laser fill level measuring device for measuring the fill level in the liquid container, wherein the laser fill level measuring device is suitable for emitting and receiving at least one laser radiation

Methodology Applied
Scientific EffectLaser radiation reflection: Reflection

Data Source

PatentEP3388796B1Hot beverage preparation device
Publication Date: 2021.08.25 BSH HAUSGERATE GMBH
  • EP3388796B1 patent drawingFigure 1~2b

AI summary

A hot beverage preparation device (1), in particular a fully automatic coffee machine, is specified, which has at least one liquid container (2) and a laser level gauge (3) for measuring the level (7a) in the liquid container (2). The laser fill level measuring device (3) is suitable for emitting and receiving at least one laser beam (4), the laser fill level measuring device (3) being suitable for determining at least one additional item of information in addition to measuring the fill level (7a).