Laser Gain Medium Positioning via Coupling Member

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Solution Overview

Problem

High power laser systems experience failures due to significant temperature changes causing thermal expansion and contraction of the gain medium within the cooling system, leading to movement and potential failure of the laser system.

Innovation Solution

A laser resonator design featuring a cylindrical gain medium with a depression in its outer surface and a corresponding depression in the cooling jacket, along with a coupling member that restricts movement along the central axis, maintains the gain medium's position during thermal expansion and contraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the gain medium is allowed to undergo thermal expansion and contraction during power cycling, then the cooling system can effectively cool the gain medium, but the gain medium moves within the cooling system causing laser system failure

Engineering Contradiction:
Improvecooling effectivenessVSAvoidlaser system stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies the dynamics principle by designing a securing mechanism that adapts to the dynamic thermal expansion and contraction of the gain medium. The mechanism includes a securing member with a first engagement feature that couples to the gain medium and a second engagement feature that couples to the cooling system, allowing the system to dynamically accommodate dimensional changes while maintaining positional stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses an intermediary securing mechanism between the gain medium and the cooling system. This intermediary component (the securing member with engagement features) mediates the thermal expansion and contraction forces, preventing direct movement between the gain medium and cooling system while still allowing effective heat transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the gain medium is rigidly fixed to prevent movement, then positional stability is improved, but thermal expansion and contraction are restricted causing potential damage

Engineering Contradiction:
Improvegain medium position stabilityVSAvoidthermal stress resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The securing mechanism is designed to be dynamically compliant, allowing the gain medium to expand and contract thermally while maintaining positional stability. The engagement features provide a controlled connection that permits dimensional changes without rigid constraint, preventing thermal stress damage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the mechanical parameters of the connection between gain medium and cooling system from rigid to compliant. The securing member with its specific engagement features creates a connection that maintains positional stability while accommodating thermal parameter changes through controlled movement.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents laser system failure by stabilizing the gain medium's position within the cooling system, ensuring consistent operation despite temperature changes during power cycling.

Implementation Method 1

Cooling liquid is circulated through the cooling jacket to extract heat from the gain medium

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

Cooling liquid is circulated through the cooling jacket to extract heat from the gain medium

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

power cycling of the optical pump source causes the gain medium to undergo significant temperature changes. Such temperature changes result in the thermal expansion and contraction of the gain medium

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS9531148B2Laser resonator gain medium securement
Publication Date: 2016.12.27 BOSTON SCIENTIFIC SCIMED INC
  • US9531148B2 patent drawing
  • US9531148B2 patent drawing
  • US9531148B2 patent drawing

AI summary

A laser resonator comprises a cylindrical gain medium, a cooling system and a coupling member. The cylindrical gain medium comprises a central axis, an outer side surface, two opposing end faces and a first depression in the outer side surface. The cooling system comprises a cooling jacket disposed around the gain medium that defines a cooling cavity, in which cooling fluid is guided over the side surface of the gain medium. In one embodiment, the cooling jacket comprises a second depression. The coupling member is received within the first and second depressions. Movement of the first depression along the central axis relative to the cooling jacket is restricted by the coupling member.