Laser-Based Gas Analysis Apparatus for High Accuracy

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Solution Overview

Problem

Existing solid sample analyzing apparatuses face challenges in maintaining high analysis accuracy, especially in low concentration ranges, due to poor signal-to-noise ratios caused by wavelength selective filters, and require frequent maintenance of ultraviolet light sources.

Innovation Solution

The apparatus employs a laser light source that irradiates the gas with a modulated laser light tailored to the component being measured, eliminating the need for wavelength selective filters and using wavelength modulation spectroscopy to calculate component concentrations, thereby reducing maintenance frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a wavelength selective filter is provided in front of the photodetector to measure component concentration, then the measurement specificity is improved, but the light intensity is reduced resulting in poor signal-to-noise ratio

Engineering Contradiction:
Improvecomponent concentration measurement accuracyVSAvoidlight intensity detected by photodetector
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The patent removes the wavelength selective filter from the optical path and replaces it with a laser light source that inherently emits only at the specific absorption wavelength of the target component. This extraction of the filtering function and its replacement with a wavelength-specific light source eliminates the light intensity loss while maintaining measurement specificity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the light source parameter from broad-spectrum infrared light to monochromatic laser light at a specific wavelength matching the absorption peak of the target component. This parameter change in light wavelength enables direct resonance with the molecular absorption characteristics without requiring spectral filtering.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If an ultraviolet light source is used in the ultraviolet fluorescence method to achieve high sensitivity, then the analysis accuracy in low concentration range is improved, but the light source intensity decreases with age requiring frequent replacement

Engineering Contradiction:
Improveanalysis accuracy in low concentration rangeVSAvoidlight source stability over time
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the expensive, short-lived ultraviolet light source with a more stable laser light source that has longer operational life. While the ultraviolet source provides high sensitivity, it requires frequent replacement; the laser source trades some sensitivity for significantly improved reliability and reduced maintenance frequency.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the ultraviolet fluorescence excitation mechanism with a laser-based absorption detection mechanism. This substitution changes the fundamental detection principle from fluorescence to direct absorption, using a more stable light source while achieving comparable or superior measurement performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Illumination intensity

If a laser light source with oscillation wavelength tailored to the component is used, then the signal-to-noise ratio is increased by eliminating the wavelength selective filter, but the device complexity increases

Engineering Contradiction:
Improvesignal intensity at photodetectorVSAvoidgas analysis section structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent makes the laser light source perform multiple functions: it provides the illumination source, acts as the wavelength selector, and serves as the reference for absorption measurement. This consolidation of functions into a single component simplifies the overall device structure despite the sophistication of the laser technology itself.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances signal-to-noise ratios, improves analysis accuracy across all concentration ranges, and reduces maintenance needs, particularly by eliminating the requirement for frequent ultraviolet light source replacements.

Implementation Method 1

a gas analysis section which comprises a laser light source that irradiates the gas with laser light, and a photodetector which detects an intensity of the sample light as being the laser light that has transmitted through the gas

Methodology Applied
Scientific EffectInfrared absorption: Absorption (EM radiation)

Implementation Method 2

The laser light source emits a modulated light whose wavelength is modulated at a predetermined modulation frequency

Methodology Applied
Scientific EffectWavelength modulation spectroscopy:

Data Source

PatentEP3957979B1Sample analyzing apparatus
Publication Date: 2025.04.16 HORIBA LTD
  • EP3957979B1 patent drawingFigure 1
  • EP3957979B1 patent drawingFigure 2~3
  • EP3957979B1 patent drawingFigure 4~5

AI summary

The present claimed invention is a sample analyzing apparatus that analyzes a component to be measured securely while reducing a frequency of maintenance of the sample analyzing apparatus. The sample analyzing apparatus comprises a heating furnace 2 that heats a sample (W) held by a sample holding body and a gas analysis section 3 that analyzes a component to be measured contained in a gas generated by heating the sample (W), and the gas analysis section 3 comprises a laser light source 12 that irradiates the gas with a laser light, and a photodetector 13 that detects an intensity of a sample light as being the laser light that has transmitted through the gas.