Vacuum Chamber Laser Interlock Using Pressure Threshold Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing laser devices used in scientific instruments with vacuum chambers lack a reliable mechanism to safely manage the laser beam state in response to changes in vacuum pressure, potentially leading to unsafe operation or data contamination when pressure thresholds are reached.

Innovation Solution

A laser device with a control system that monitors pressure levels using a sensor and adjusts the laser beam state, such as turning it off or blocking it, when a threshold pressure is reached, ensuring safe operation and accurate data collection by preventing the laser beam from exiting the vacuum chamber if pressure conditions become unsafe.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the laser device operates without pressure monitoring, then the device complexity is reduced, but the safety and reliability of operation deteriorates

Engineering Contradiction:
Improvesafe operationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is configured to receive pressure signals from a pressure sensor and proactively change the state of the laser beam before unsafe conditions can occur. The system monitors pressure continuously and automatically responds when threshold levels are reached, preventing potential safety issues rather than reacting to them after they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a feedback loop where the control system continuously receives pressure signals from the pressure sensor and adjusts the laser beam state accordingly. When the pressure reaches a predetermined threshold, the control system automatically changes the laser beam state, creating a closed-loop safety mechanism that ensures reliable operation without requiring complex manual monitoring.

Inventive Principle:
Principle #23Feedback

2Extent of automation

If the laser beam state is manually monitored and controlled, then the automation level is reduced, but the ease of operation is improved

Engineering Contradiction:
ImproveautomationVSAvoidease of operation
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The control system automatically monitors pressure conditions and self-adjusts the laser beam state without requiring manual intervention. The system receives pressure signals and autonomously determines when to change the laser beam state based on predetermined threshold criteria, making the operation simple and automatic while maintaining high automation levels.

Inventive Principle:
Principle #25Self-service

3Reliability

If pressure monitoring and automatic control is implemented, then the reliability of operation is improved, but the device complexity increases

Engineering Contradiction:
Improvedata integrityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system serves multiple functions: it receives pressure signals from the pressure sensor, processes the pressure data, determines when threshold levels are reached, and automatically changes the laser beam state. This multi-functional approach consolidates what could be separate complex subsystems into a single integrated control unit, improving reliability while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents laser beam mishandling and ensures data integrity by automatically adjusting the laser beam's state in response to pressure changes, maintaining safe and controlled conditions within the vacuum chamber.

Implementation Method 1

a control system configured to receive a pressure signal associated with the vacuum chamber from a pressure sensor

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 2

a laser emitter configured to generate a laser beam for radiating a sample disposed in a vacuum chamber

Methodology Applied
Scientific EffectLaser generation: Laser

Implementation Method 3

an optical assembly configured to direct light reflected off the sample to a spectrograph

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

the spectrograph includes a filter configured to remove a laser beam wavelength from the light reflected off the sample

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentEP4386810A1Laser device with safety interlock and scientific instrument for use with the same
Publication Date: 2024.06.19 FEI CO
  • EP4386810A1 patent drawingFigure 1
  • EP4386810A1 patent drawingFigure 2
  • EP4386810A1 patent drawingFigure 3~5

AI summary

A laser device for use with a scientific instrument. The laser device includes a laser emitter and a control system. The laser emitter is configured to generate a laser beam for radiating a sample disposed in a vacuum chamber of the scientific instrument. The control system is configured to receive a pressure signal associated with the vacuum chamber from a pressure sensor, and to change a state of the laser beam in response to the pressure reaching a threshold level.