Laser Level Quick Connect Mounting and Mode Indication
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Solution Overview
Problem
Conventional laser level systems lack flexibility and user-friendly orientation options, making it difficult for users to position the laser level accurately in various work environments, and often fail to provide clear visual cues for operating modes, potentially leading to misuse or misinterpretation of the level's status.
Innovation Solution
The laser level system incorporates a housing with orthogonal quick connect mounts, a self-leveling mechanism, and a controller that projects adjustable laser beams to indicate operational modes, allowing for multiple orientations and easy mounting to a bracket via ball-and-socket mechanisms, and provides visual cues to differentiate between manual and self-leveling modes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional laser level systems use fixed mounting orientations, then the device structure remains simple, but user flexibility in positioning is limited
Solution Approach 1:
The housing incorporates multiple quick connect mounts (first, second, and third) oriented in different directions (orthogonal to each other), allowing the laser level to be mounted in various orientations using a single integrated housing structure. This multi-functional mounting system resolves the contradiction by providing positioning flexibility through multiple orientations while maintaining structural unity.
Solution Approach 2:
The ball-and-socket mechanisms enable dynamic adjustment of the laser level orientation relative to the mounting bracket. The connection portion can rotate and adjust to different angles, transforming a static mounting system into a dynamic one that adapts to various positioning requirements without requiring multiple separate mounting structures.
2Loss of information
If the laser level lacks visual indicators for operational modes, then the device structure remains simple, but users may misinterpret the level's status
Solution Approach 1:
The controller uses different colored laser beams (e.g., green and red) to indicate different operational modes. The first laser beam in a first color indicates self-leveling mode, while the second laser beam in a second color indicates manual mode. This visual color-coding system resolves the contradiction by providing clear operational mode information without requiring complex additional indicator components.
Solution Approach 2:
The controller acts as an intermediary that translates internal operational states into external visual signals through colored laser beams. This mediator function communicates the operational mode information to users in an intuitive visual format, resolving the information loss problem while keeping the controller's internal complexity manageable.
3Ease of operation
If the laser level uses traditional screw mounting, then the mounting structure remains simple, but ease of installation and repositioning is reduced
Solution Approach 1:
The quick connect mounts are pre-configured in the housing with slot and protrusion features that enable rapid connection. The mounting bracket's connection portion is designed with complementary features that fit into these pre-prepared mounts, allowing for quick attachment without requiring time-consuming screw operations. This preliminary configuration resolves the contradiction by enabling easy mounting while minimizing installation time.
Solution Approach 2:
The ball-and-socket mechanisms replace traditional screw-based mechanical fastening with a quicker release system. The ball-and-socket joint allows for rapid engagement and disengagement through simple rotational motion, substituting the multi-step screw tightening process with a single-action mechanical interface that significantly reduces mounting time while maintaining ease of operation.
Data Source
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AI summary
The present disclosure relates to a laser level system. The laser level system includes a laser level, a quick connect tool mounting bracket, and/or other components. The laser level may be mounted to the quick connect tool mounting bracket in one or more different orientations via a quick connect adapter. The quick connect adapter may be removably coupled with the bracket and/or one or more quick connect mounts supported by one or more external surfaces a housing of the laser level. One or more laser beams generated by the laser level may be controlled via a controller to visually indicate whether the laser level is in a "manual" mode, whether the laser level is in a "self-leveling" mode, and/or whether the laser level is "out of level" while in the "self-leveling" mode. In some embodiments, the laser level system includes a self-leveling mechanism lock.