Laser Resonator Microstructure Beam Divergence Control

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Solution Overview

Problem

High power lasers used in industrial and military applications often suffer from large divergence angles, shallow depth of focus, and high power density loss during long distance transmission due to their multi-mode nature.

Innovation Solution

A laser design incorporating a total reflective mirror with a microstructure and a partial reflective output mirror, optimized for a specific wavelength, which reduces beam divergence and enhances focus depth while minimizing power loss, achieved through the use of a spherical mirror with a metal film and microstructures within the resonant cavity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high power multi-mode lasers are used to achieve high power levels, then power output is improved, but beam divergence angle increases and depth of focus decreases

Engineering Contradiction:
Improvepower outputVSAvoidbeam divergence angle
Core Design Contradiction:
PowerVSShape

Solution Approach 1:

The resonant cavity is segmented into multiple sections with different mirror configurations. The first resonant cavity uses a concave-convex mirror arrangement for fundamental mode generation, while the second resonant cavity uses a plane-plane mirror arrangement for higher mode generation. This segmentation allows the laser to produce a composite beam that maintains low divergence while achieving high power output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The laser beam is formed as a composite of multiple modes (fundamental mode from the first cavity and higher modes from the second cavity). This composite beam structure combines the low divergence property of fundamental mode with the high power capability of multi-mode operation, resolving the contradiction between power output and beam quality.

Inventive Principle:
Principle #40Composite materials

2Power

If high power multi-mode lasers are used to achieve high power levels, then power output is improved, but depth of focus becomes shallow

Engineering Contradiction:
Improvepower outputVSAvoiddepth of focus
Core Design Contradiction:
PowerVSLength of stationary object

Solution Approach 1:

The resonant cavity is segmented into multiple sections with different mirror configurations. The first resonant cavity uses a concave-convex mirror arrangement for fundamental mode generation, while the second resonant cavity uses a plane-plane mirror arrangement for higher mode generation. This segmentation allows the laser to produce a composite beam that maintains low divergence while achieving high power output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The laser beam is formed as a composite of multiple modes (fundamental mode from the first cavity and higher modes from the second cavity). This composite beam structure combines the low divergence property of fundamental mode with the high power capability of multi-mode operation, resolving the contradiction between power output and beam quality.

Inventive Principle:
Principle #40Composite materials

3Power

If high power multi-mode lasers are used to achieve high power levels, then power output is improved, but power density loss increases during long distance transmission

Engineering Contradiction:
Improvepower outputVSAvoidpower density loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The resonant cavity is segmented into multiple sections with different mirror configurations. The first resonant cavity uses a concave-convex mirror arrangement for fundamental mode generation, while the second resonant cavity uses a plane-plane mirror arrangement for higher mode generation. This segmentation allows the laser to produce a composite beam that maintains low divergence while achieving high power output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The laser beam is formed as a composite of multiple modes (fundamental mode from the first cavity and higher modes from the second cavity). This composite beam structure combines the low divergence property of fundamental mode with the high power capability of multi-mode operation, resolving the contradiction between power output and beam quality.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a laser beam with a small divergence angle, small spot size, long depth of focus, and low power density loss, making it suitable for efficient cutting and welding applications, especially over long distances.

Implementation Method 1

a total reflective mirror (102) and an output mirror (104) which are separately arranged at two ends of the discharge lamp (106) to define a resonant cavity (110) together with the discharge lamp (106)

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

an active laser medium (108) filled in the resonant cavity (110)

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 3

a microstructure (112) and a metal film (1022) coated on a first reflective surface (1021) of the body (1020)

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS9337607B2Laser
Publication Date: 2016.05.10 HON HAI PRECISION INDUSTRY CO LTD
  • US9337607B2 patent drawing
  • US9337607B2 patent drawing
  • US9337607B2 patent drawing

AI summary

A laser includes a total reflective mirror, an output mirror, a discharge lamp, and an active laser medium. The total reflective mirror, the output mirror, and the discharge lamp define a resonant cavity. The active laser medium is filled in the resonant cavity. The total reflective mirror includes a body, a metal film, and at least one microstructure. The at least one microstructure has a height and a lateral size, and both the height and the lateral size are in a range from about 0.5λ to about 2λ, while λ is a working wavelength of the laser.