Deep Learning Control of Femtosecond Laser Nano-Ridge Processing

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Solution Overview

Problem

Existing femtosecond laser micro-nano processing technologies struggle to meet the higher processing requirements of high-performance 5G chips, with issues such as slow processing speed and low intelligence.

Innovation Solution

A method and apparatus that utilize femtosecond laser with a specific polarization state to form nano-ridge structures on 5G chips, combining super-resolution microscopy and deep learning to optimize processing parameters, enabling the formation of sub-diffraction-limit nano-stripes and structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional laser processing method is used, then processing can be performed on 5G chips, but processing speed is slow and intelligence is low

Engineering Contradiction:
Improveprocessing speedVSAvoidintelligence
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The patent implements a closed-loop feedback system where deep learning models analyze processing results in real-time and dynamically adjust laser parameters (power, speed, frequency) to optimize processing speed and quality. The system continuously learns from processing outcomes to improve future performance, transforming traditional open-loop laser processing into an intelligent adaptive system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent utilizes deep learning to intelligently optimize multiple laser processing parameters simultaneously, including pulse duration, repetition frequency, power density, and scanning speed. By dynamically adjusting these parameters based on learned patterns and real-time feedback, the system achieves both high processing speed and high intelligence, resolving the contradiction between productivity and automation extent.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If femtosecond laser is used for ultra-fine processing, then processing precision is improved, but processing speed decreases

Engineering Contradiction:
Improveprocessing precisionVSAvoidprocessing speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent employs periodic femtosecond laser pulses with optimized repetition frequencies to achieve both ultra-fine precision and high speed. By using pulsed rather than continuous laser delivery, the system allows heat dissipation between pulses (preventing damage) while maintaining high average power for fast processing. The deep learning system optimizes the pulse frequency and duty cycle to balance precision and speed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements dynamic adjustment of laser parameters during processing based on real-time feedback from deep learning analysis. The system can adaptively change pulse duration, power, and scanning speed during different stages of processing to maintain optimal precision while maximizing overall processing speed. This dynamic control resolves the static trade-off between precision and speed.

Inventive Principle:
Principle #15Dynamics

3Reliability

If advanced materials and optimized structures are used to meet 5G chip requirements, then chip performance is improved, but processing complexity increases

Engineering Contradiction:
Improvechip performanceVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a self-optimizing processing system where deep learning models automatically analyze material properties, select optimal processing parameters, and adjust settings in real-time without extensive human intervention. The system self-adapts to different materials and structures by learning from processing outcomes, reducing the complexity burden on operators while maintaining high chip performance through precise control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent develops a universal deep learning-based control system that can handle multiple material types, structures, and processing requirements through a single integrated platform. The system uses transfer learning and generalizable models to adapt to different 5G chip materials and designs without requiring completely separate processing configurations, thereby reducing overall processing complexity while maintaining high performance across diverse applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances signal transmission/reception efficiency and heat dissipation of 5G chips by increasing surface area, while improving processing speed and stability through intelligent parameter adjustment.

Implementation Method 1

Femtosecond laser micro-nano processing technologies have caused ultra-short time and ultra-strong peak power. Femtosecond laser has replaced the traditional laser processing method and applied in a new field of ultra-fine and low-damage processing of materials

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

Femtosecond laser has the characteristics of precise target focusing and positioning, and can focus in an ultra-micro space

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 3

obtaining a super-resolution microscopic image of the nano-ridge structure by super-resolution microscopy

Methodology Applied
Scientific EffectSuper-resolution microscopy:

Data Source

PatentUS12370628B2Method and apparatus for processing chip based on deep learning
Publication Date: 2025.07.29 SHANGHAI LANGYAN OPTOELECTRONICS TECH CO LTD
  • US12370628B2 patent drawing
  • US12370628B2 patent drawing
  • US12370628B2 patent drawing

AI summary

A method for processing a chip based on deep learning and an apparatus for processing a chip based on deep learning are provided. The method includes scanning the chip with femtosecond laser in a predetermined polarization state to produce a main scanning trajectory and periodic nano-stripes on both sides of the main scanning trajectory, so as to form a nano-ridge structure on a surface of the chip; obtaining a super-resolution microscopic image of the nano-ridge structure by super-resolution microscopy; obtaining a target image; reconstructing the target image based on deep learning for image super-resolution to obtain the reconstructed image, and recognizing and processing the reconstructed image to obtain characteristic parameters of the nano-ridge structure as input parameters for deep learning for femtosecond laser processing; adjusting processing parameters of the chip according to the output values of the deep learning model for femtosecond laser processing; and outputting the optimized nano-ridge structure.