3D Data-Driven Laser Orientation Planning for Robotic Surgery

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Solution Overview

Problem

Robotic laser surgery faces challenges in minimizing errant tissue overcutting due to incorrect laser orientation, as existing methods rely on vision or user inputs and fail to effectively model laser-tissue interaction, leading to potential damage to healthy tissue during surgical procedures.

Innovation Solution

A 3D data-driven geometric model is developed to predict tissue cavity shapes, converting the laser orientation planning problem into a collision-minimization problem, using a Gaussian-based model to estimate optimal laser orientations that minimize tissue ablation and prevent over-irradiation of healthy tissue, with the help of projected gradient descent methods for optimization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If laser orientation is not optimized, then surgical procedure is simpler, but healthy tissue overcutting increases

Engineering Contradiction:
Improvehealthy tissue overcuttingVSAvoidlaser orientation planning system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system performs preliminary 3D mapping of the tissue cavity and obstacle boundary before laser ablation, and pre-calculates the optimal laser orientation using projected gradient descent optimization. This advance planning ensures that the laser is oriented correctly from the start, minimizing healthy tissue overcutting without requiring complex real-time adjustments during the procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a 3D geometric model as an intermediary representation between the physical tissue and the laser control system. This model includes the tissue cavity surface, obstacle boundary, and predicted ablation profile, allowing the optimization algorithm to calculate optimal laser orientation without directly interacting with the complex biological tissue, thus reducing harmful effects while managing system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If 3D data-driven model is used to predict tissue cavity shapes, then laser orientation precision is improved, but computational complexity increases

Engineering Contradiction:
Improvelaser orientation precisionVSAvoidcomputational model
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex physical experimentation and trial-and-error orientation adjustment with a 3D data-driven geometric model and projected gradient descent optimization algorithm. This computational approach directly calculates the optimal laser orientation based on the tissue cavity geometry and obstacle boundary, achieving high precision without requiring extensive physical testing or complex hardware modifications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If optimal laser orientation is calculated using projected gradient descent, then tissue ablation accuracy is improved, but processing time increases

Engineering Contradiction:
Improvetissue ablation accuracyVSAvoidorientation calculation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs the computationally intensive projected gradient descent optimization in advance, before the actual laser ablation begins. By pre-calculating the optimal laser orientation based on the 3D scanned tissue cavity and obstacle boundary, the system achieves high ablation accuracy while minimizing the time required during the critical surgical procedure itself.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach optimizes robotic laser orientation to minimize healthy tissue overcutting during pathological tissue resection, ensuring precise control and reducing the risk of collateral damage by predicting the shape of tissue cavities and guiding laser orientation to maintain safe distances from obstacle boundaries.

Implementation Method 1

A single laser pulse can create a 3D volumetric cavity on the tissue surface

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

laser energy delivery to tissues ensures optimal treatment of targeted lesions

Methodology Applied
Scientific EffectLaser energy delivery: Laser

Data Source

PatentUS20230190379A1Systems and methods for 3D data driven laser orientation planning
Publication Date: 2023.06.22 DUKE UNIV
  • US20230190379A1 patent drawing
  • US20230190379A1 patent drawing
  • US20230190379A1 patent drawing

AI summary

The present disclosure describes a method comprising ablating a substrate with a laser at an orientation to create a cavity in the substrate, scanning the cavity, and creating a three-dimensional surface for the cavity. The method further includes storing the three-dimensional surface in a dataset. The dataset includes a laser projected distance as an independent variable and a depth of cut as a dependent variable. The method further includes fitting parameters of a gaussian-based model for the laser and the substrate based on the dataset. The present disclosure also describes a method providing a pre-ablation surface, labeling a three-dimensional obstacle boundary that separates material to be remove by a laser and material to remain, and determining an orientation of the laser that results in a predicted post-ablation surface that does not intersect the three-dimension obstacle boundary.