Laser Oscillator Blower Speed Estimation via Pressure

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Solution Overview

Problem

Existing laser oscillators require expensive rotation speed detection devices like encoders to accurately restart the blower after idling, increasing manufacturing costs and power consumption.

Innovation Solution

A laser oscillator that estimates blower rotation speed using a manometer to measure pressure at a predetermined position, correlating it with pre-stored relationships to control the blower's restart speed without additional detection devices, and includes features like an uninterruptible power source and correction mechanisms for temperature and flow rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a rotation speed detection device such as an encoder is used to detect the rotation speed of the blower, then the rotation speed can be accurately detected, but the manufacturing cost increases

Engineering Contradiction:
Improverotation speed detection accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical rotation speed detection device (encoder) with a pressure-based detection system. The manometer measures pressure changes in the laser medium flow path, and the controller estimates rotation speed based on the relationship between pressure and rotation speed, thereby eliminating the need for expensive mechanical detection devices while maintaining accurate rotation speed information.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces pressure as an intermediary parameter to indirectly measure rotation speed. Instead of directly detecting rotation speed with an encoder, the system measures pressure changes in the laser medium flow path caused by blower operation and uses this pressure information to estimate the rotation speed, providing a cost-effective indirect measurement approach.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If the power supply to the blower is stopped to reduce power consumption, then power consumption decreases, but the blower requires time to restart operation

Engineering Contradiction:
Improvepower consumptionVSAvoidrestart time
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The patent performs preliminary detection of the blower's idling rotation speed using pressure measurement before the restart command is issued. When the blower is stopped to save power, the system continuously monitors pressure changes to determine the current rotation speed during idling. This preliminary detection enables the controller to immediately restart the blower at the correct speed without delay when power is restored or cooling is needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where the controller continuously monitors pressure changes in the laser medium flow path to detect the blower's rotation speed during idling. This feedback information is used to control the restart process, ensuring the blower resumes operation at the appropriate speed immediately when required, thus minimizing restart time while maintaining energy efficiency.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and accurate restart of the blower during idling, reducing manufacturing costs and power consumption by utilizing existing manometer technology for pressure-based rotation speed estimation.

Implementation Method 1

a manometer which measures a pressure of the laser medium at a predetermined position of the laser medium flow path

Methodology Applied
Scientific EffectPressure measurement:

Data Source

PatentUS9419406B2Laser oscillator provided with blower
Publication Date: 2016.08.16 FANUC LTD
  • US9419406B2 patent drawing
  • US9419406B2 patent drawing
  • US9419406B2 patent drawing

AI summary

A laser oscillator which can estimate the rotation speed of a blower in an idle state at cheaper cost and higher precision. The laser oscillator is comprised of a resonator part, laser medium flow path, blower, drive part, controller, manometer which measures the pressure of the laser medium at a predetermined position of the laser medium flow path, and rotation speed estimating part which uses the pressure of the laser medium which is measured by the manometer and a predetermined relationship between the pressure of the laser medium and the blower rotation speed at a certain position as the basis to estimate the rotation speed of the blower. The controller controls the drive part so as to restart operation of the blower at the rotation speed which is estimated by the rotation speed estimating part when the power supply to the blower is stopped and the blower is idling.