Semiconductor Laser Package Layout for Low-Inductance Signal Paths

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Solution Overview

Problem

In semiconductor devices, increased distance between signal lines and lead pins leads to thicker metal bonding materials, resulting in higher inductance components, which can cause transmission loss and deterioration of frequency characteristics, particularly when mounting semiconductor lasers.

Innovation Solution

A semiconductor device design featuring a base body with through holes, sealing bodies filling the space between leads and the base body, a dielectric substrate with erected main surfaces, and a rear surface conductor with the sealing body positioned directly below it, reducing the distance between leads and signal lines and thus minimizing the inductance component of the connecting members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the distance between the signal line and lead pin increases, then the space for mounting electronic components is improved, but the metal bonding material becomes thicker and inductance increases causing signal quality deterioration

Engineering Contradiction:
Improvemounting spaceVSAvoidsignal quality
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent introduces a rear surface conductor on the back side of the dielectric substrate to connect with the lead pin, creating a new dimensional path for electrical connection. This allows the signal line on the front surface to be connected to the lead pin through a shorter vertical path via the rear surface conductor, effectively reducing the inductance without compromising front surface mounting space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rear surface conductor acts as an intermediary element between the signal line and lead pin. By introducing this intermediate conductive layer on the rear surface of the dielectric substrate, the patent creates a more efficient electrical connection path that reduces inductance while maintaining adequate spacing between components on the front surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of stationary object

If the metal bonding material thickness increases, then the distance between signal line and lead pin is accommodated, but the inductance component increases causing transmission loss

Engineering Contradiction:
Improvebonding material thicknessVSAvoidtransmission loss
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The patent utilizes the vertical dimension by placing a rear surface conductor on the back side of the dielectric substrate. This allows the electrical connection to proceed vertically through the rear surface conductor rather than horizontally through thick bonding material, significantly reducing the effective current path length and associated inductance and transmission losses.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces the conventional horizontal metal bonding material connection with a vertical connection path through the rear surface conductor. This substitution changes the connection geometry from a planar mechanical bonding approach to a three-dimensional conductive path that minimizes inductance and energy loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If the inductance component of connecting members increases, then the package structure is simplified, but the frequency characteristics deteriorate

Engineering Contradiction:
Improvepackage structureVSAvoidfrequency characteristics
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the electrical connection path into multiple sections: the signal line on the front surface, the rear surface conductor on the back surface, and the connection through the dielectric substrate. This segmentation allows each portion to be optimized independently, with the rear surface conductor specifically designed to minimize inductance while maintaining overall package simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By introducing the rear surface conductor dimension, the patent creates a three-dimensional connection architecture that reduces inductance without increasing planar complexity. The vertical connection path through the rear surface conductor provides a compact solution that maintains simple package external dimensions while improving internal electrical characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240006839A1Semiconductor device
Publication Date: 2024.01.04 MITSUBISHI ELECTRIC CORP
  • US20240006839A1 patent drawing
  • US20240006839A1 patent drawing
  • US20240006839A1 patent drawing

AI summary

A semiconductor device according to the present disclosure includes a base body having a first face and a second face, a lead passing through a through hole penetrating the base body and extending to a side of the first face, a sealing body filling the through hole, a dielectric substrate having a first main surface and a second main surface erected with respect to the first face, a semiconductor laser provided on a side of the first main surface of the dielectric substrate, a signal line provided on the first main surface and electrically connected to the semiconductor laser, a connecting member electrically connecting the signal line and the lead to each other, and a rear surface conductor provided on the second main surface, wherein the sealing body is provided directly below the rear surface conductor as viewed from a direction perpendicular to the first face.