Laser Light Path Monitoring With Parallel Safety Light Field

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Solution Overview

Problem

Existing safety apparatuses for high-power lasers are inadequate in preventing damage from unintended exposure, as they either respond too slowly or require complex optical components, leading to potential delays and increased risk of injury.

Innovation Solution

A safety apparatus comprising a light barrier device with a light source and sensor, generating a safety light field that extends parallel to the laser beam's path, and an interrupter device that rapidly shields the laser beam upon detection of an object's approach, ensuring immediate interruption without the need for power reduction or complex optical alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a low-power laser beam is used to monitor the light path and generate control signals for power reduction, then the safety monitoring function is achieved, but the response time increases and the laser source requires greater control effort to return to operating state

Engineering Contradiction:
Improvesafety monitoringVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the optical control system (using low-power laser beam and power reduction) with a mechanical shutter system. The shutter is directly actuated by the sensor device when the light barrier is interrupted, providing immediate physical blocking of the high-power laser beam without requiring power modulation or complex control loops, thus achieving rapid response time while maintaining safety monitoring reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent positions the shutter in the light path beforehand and pre-positions it in an open state ready for immediate actuation. When the sensor detects object approach by interrupting the light barrier, the shutter is instantly deployed to block the beam, eliminating the time required for power reduction and system reconfiguration that would be needed with conventional optical control methods

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If power reduction of the laser source is used to ensure safety, then the risk of damage is reduced, but the operating stability decreases and control complexity increases

Engineering Contradiction:
Improvelaser damage riskVSAvoidlaser operating stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent separates the safety monitoring function from the laser power control function. The sensor device monitors the light path independently using a separate low-power laser, while the shutter provides physical beam blocking. This segmentation allows the high-power laser to maintain full power and stable operation during normal conditions, with safety ensured by the independent shutter mechanism rather than power modulation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a shutter as an intermediary physical barrier between the laser source and the target. Instead of directly controlling laser power to ensure safety, the shutter acts as a mediator that can instantly block the beam when needed, allowing the laser source to maintain stable operating conditions while safety is guaranteed by the mechanical intervention

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If complex optical components are used for aligning the low-power laser beam, then the monitoring precision is improved, but the device complexity increases

Engineering Contradiction:
Improveobject detection precisionVSAvoidoptical component complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a simplified optical copying approach where the sensor device detects the position and movement of the high-power laser beam by monitoring light scattered or reflected from the beam path, rather than requiring direct alignment of complex optical components. This allows precise detection of object approach and beam position using simpler optical elements

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The safety apparatus effectively minimizes the risk of damage by rapidly interrupting the laser beam upon object approach, ensuring increased reliability and reduced response time, while also simplifying the optical components and reducing operational delays.

Implementation Method 1

a sensor device (220) which comprises at least one sensor element (221) and is arranged for detecting the safety light field and generating a sensor signal (4)

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS20250035917A1Safety apparatus and method for monitoring a light path of a laser beam, and applications of same
Publication Date: 2025.01.30 MAX PLANCK GESELLSCHAFT ZUR FOERDERUNG DER WISSENSCHAFTEN EV
  • US20250035917A1 patent drawing
  • US20250035917A1 patent drawing
  • US20250035917A1 patent drawing

AI summary

The invention relates to a safety apparatus (100) for monitoring a light path of a laser beam (1) and for interrupting the laser beam (1) in response to an object (2) approaching the laser beam (1), said apparatus comprising: at least one light barrier device (200) having a light source device (210) arranged to generate a safety light field (3) that extends along at least one longitudinal axis z extending in parallel with the light path of the laser beam (1), and having a sensor device (220) which has at least one sensor element (221) and which is arranged to detect the safety light field (3) and to generate a sensor signal (4) that can be varied by means of at least partial covering of the safety light field (3) by the object (2); and an interruption device (300) which is coupled to the at least one light barrier device (200) and which is arranged to interrupt the laser beam (1) according to a change in the sensor signal (4) of the at least one light barrier device (200). The invention also relates to a laser apparatus which is equipped with the safety apparatus (100), to applications of the safety apparatus (100), and to a method for monitoring a light path of a laser beam (1).