Laser Projection Source Using Polarization Beam Combining

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Solution Overview

Problem

Existing laser projection technologies face challenges in achieving high luminance, long service life, and low power consumption while addressing issues such as speckle effects and inefficient beam combination, which affect the projection quality and user experience.

Innovation Solution

A laser source comprising multiple laser devices, beam expanding components, combining lens groups, and polarization conversion components to emit and combine laser beams of different colors, with a digital micromirror device for modulation, and a projection lens for image projection, enhancing beam homogeneity and reducing speckle effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple laser devices emit laser beams of different colors, then the luminance and service life are improved, but the beam combination efficiency deteriorates due to overlapping beam paths

Engineering Contradiction:
ImproveluminanceVSAvoidbeam combination efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent introduces polarization as an additional dimension for beam separation. By assigning different polarization directions to different color laser beams (e.g., horizontal polarization for red, vertical polarization for green and blue), the system achieves beam separation in the polarization domain, allowing all beams to share the same spatial path without overlapping, thus improving combination efficiency while maintaining high luminance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Duration of action of stationary object

If laser beams of different colors are combined, then the service life is extended, but speckle effects increase affecting projection quality

Engineering Contradiction:
Improveservice lifeVSAvoidspeckle effects
Core Design Contradiction:
Duration of action of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent segments the laser beams by polarization direction before they enter the combining lens group. By separating beams of different colors into different polarization channels, the system reduces coherence overlap between beams, thereby minimizing speckle effects while still achieving color combination for extended service life

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the polarization parameter of the laser beams as a means of separation. By adjusting polarization directions to be orthogonal for different colors, the system modifies the optical parameters to reduce interference and speckle effects, improving projection quality while maintaining the benefits of multi-color combination

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the beam expanding component increases divergence angle, then the beam homogeneity is improved, but the beam path complexity increases

Engineering Contradiction:
Improvebeam homogeneityVSAvoidbeam path complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the beam expanding function with the polarization separation function in a compact arrangement. The beam expanding component is positioned to work in conjunction with the polarization-based beam separation, achieving both homogeneity improvement and path simplification by combining multiple functions into an integrated optical path

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved luminance, extended service life, reduced power consumption, and enhanced projection quality by optimizing beam combination and speckle reduction, resulting in a superior display experience.

Implementation Method 1

The beam expanding component is located on a laser-exit beam path of the first type laser beam and configured to increase a divergence angle of the first type laser beam

Methodology Applied
Scientific EffectBeam expansion: Lens

Implementation Method 2

Any one of the plurality of combining lens groups is configured to combine incident laser beams and output the combined laser beams towards a beam outlet of the laser source

Methodology Applied
Scientific EffectOptical combination: Lens

Implementation Method 3

The polarization conversion component is located on a beam-combining path of the laser beams of the plurality of colors emitted by the plurality of laser devices. The polarization conversion component is configured to change a polarization direction of a portion of the laser beams of the plurality of colors

Methodology Applied
Scientific EffectPolarization conversion: Polarisation

Data Source

PatentUS20260099086A1Laser source and laser projection apparatus
Publication Date: 2026.04.09 QINGDAO HISENSE LASER DISPLAY CO LTD
  • US20260099086A1 patent drawing
  • US20260099086A1 patent drawing
  • US20260099086A1 patent drawing

AI summary

A laser source and laser projection apparatus. The laser source includes a plurality of laser devices, a beam expanding component, a plurality of combining lens groups, and a polarization conversion component. The plurality of laser devices are configured to emit laser beams of a plurality of colors to provide white beams. The beam expanding component is located on a laser-exit beam path of the first type laser beam. The plurality of combining lens groups are respectively located on laser-exit sides of the plurality of laser devices. A plurality of laser-exit beam paths corresponding to the plurality of combining lens groups do not overlap with each other. The polarization conversion component is located on a beam-combining path of the laser beams of the plurality of colors. The polarization conversion component is configured to change a polarization direction of a portion of the laser beams.