Polarization-Multiplexed Laser Element for Higher Output and Lower Heat

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Solution Overview

Problem

Existing laser elements with multi-junction structures face thermal limitations that restrict light output and reduce Mean Time to Failure (MTTF) due to increased junction temperature when power is increased, and existing multiplexing techniques do not effectively enhance peak power without generating heat or reducing operational life.

Innovation Solution

A laser element design incorporating a laminated semiconductor layer, polarization splitting element, and separate reflection layers for orthogonal polarized beams, allowing individual resonance and multiplexing of TE and TM polarized beams, which enhances light output without increasing current and improves thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If power of the excitation light source is increased to increase the light output, then light output is improved, but junction temperature rises and Mean Time to Failure lowers

Engineering Contradiction:
Improvelight outputVSAvoidMean Time to Failure
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The invention divides the excitation light source into multiple independent light emitting units (first, second, third light emitting units) that can operate separately. This segmentation allows the total light output to be increased by activating more units rather than increasing the power of individual units, thereby avoiding excessive junction temperature rise and maintaining reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention combines multiple light emitting units with different polarization characteristics (TE-polarized and TM-polarized) to achieve higher total light output. By merging these units in a multi-junction semiconductor layer structure and using polarization multiplexing, the system achieves increased illumination intensity without proportionally increasing power consumption per unit, thus improving light output while maintaining thermal management and reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If a multi-junction structure with laminated semiconductor layers is used, then light output can be increased, but thermal resistance increases and upper limit of light output is reached

Engineering Contradiction:
Improvelight outputVSAvoidthermal resistance
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The invention utilizes polarization dimension to multiply the light output. By creating separate optical paths for TE-polarized and TM-polarized light through polarization splitting elements and corresponding reflection layers, the system effectively doubles the usable light output from the same physical structure without increasing thermal load in a single path, thus overcoming the thermal resistance limitation of multi-junction structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention segments the light emission into multiple independent channels based on polarization states. Each light emitting unit is associated with specific polarization characteristics, and the system uses separate reflection layers and polarization splitting elements to guide these segmented light paths independently, allowing increased total output without concentrating thermal energy in a single path.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If spatial multiplexing or polarization multiplexing is used to increase average output, then average output is improved, but peak power cannot be improved due to waveform jitters

Engineering Contradiction:
Improveaverage outputVSAvoidpeak power
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The invention preliminarily separates the light paths by polarization state using polarization splitting elements before the light reaches the output. By pre-organizing TE-polarized and TM-polarized light into distinct paths with dedicated reflection layers, the system maintains coherent waveforms in each path while achieving high peak power through constructive interference at the output, avoiding the waveform jitter problems associated with post-hoc multiplexing methods.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design doubles light output and extends operational life by maintaining high excitation light output with reduced current, improving mass productivity and MTTF through efficient thermal management and polarization multiplexing.

Implementation Method 1

a polarization splitting element that individually resonates and multiplexes each of orthogonal polarized beams included in light emitted from the laminated semiconductor layer

Methodology Applied
Scientific EffectPolarization splitting: Polarisation

Implementation Method 2

a first reflection layer used for light of a first wavelength... a second reflection layer that is disposed closer to a light emission surface side than the laminated semiconductor layer, and is used for the light of the first wavelength

Methodology Applied
Scientific EffectOptical resonance: Resonance

Implementation Method 3

the polarization splitting element may multiplex the TE polarized beam with the TM polarized beam inside the polarization splitting element

Methodology Applied
Scientific EffectPolarization multiplexing: Polarisation

Data Source

PatentUS20250329990A1Laser element and electronic device
Publication Date: 2025.10.23 SONY GROUP CORP
  • US20250329990A1 patent drawing
  • US20250329990A1 patent drawing
  • US20250329990A1 patent drawing

AI summary

[Problem] An excitation light output is improved without generating heat and lowering an operational life. [Solution] A laser element includes: a laminated semiconductor layer that includes a first reflection layer used for light of a first wavelength and an active layer that performs surface light emission at the first wavelength; a second reflection layer that is disposed closer to a light emission surface side than the laminated semiconductor layer, and is used for the light of the first wavelength; and a polarization splitting element that individually resonates and multiplexes each of orthogonal polarized beams included in light emitted from the laminated semiconductor layer between the first reflection layer and the second reflection layer.