Laser Position Sensor with Composite Array for Precision Detection

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Solution Overview

Problem

Conventional detection sensors for laser light receiving positions are complex and costly due to numerous circuit elements, limiting their precision and effectiveness, especially at long ranges where the laser beam spot diameter increases, and the amplitude-frequency response decreases, making it difficult to accurately detect the laser light receiving position.

Innovation Solution

The solution involves a detection sensor with two or more light receiving element arrays, where each light receiving element is connected via a resistor, and the output lines from these arrays are connected to an analysis arithmetic device, allowing for computational derivation of the laser beam's position, thereby extending the light receiving element array length and improving detection precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a plurality of light receiving elements are arranged in an array with each element connected to its own amplifier and comparator, then the detection precision of laser light receiving position is improved, but the device complexity and manufacturing cost increase significantly

Engineering Contradiction:
Improvedetection precision of laser light receiving positionVSAvoidcircuitry configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple light receiving elements into a single integrated array structure where elements are electrically connected in sequence. Instead of providing separate amplifiers and comparators for each element, the invention merges the signal processing functions into a unified circuit architecture that processes signals from all elements through shared components, thereby reducing overall device complexity while maintaining detection precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements universal signal processing circuits that can handle inputs from multiple light receiving elements. The amplifier and comparator circuits are designed to process signals from any position in the array through a common pathway, making the system multi-functional rather than requiring dedicated circuits for each element. This universal approach reduces the total number of circuit elements needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of stationary object

If the light receiving element array length is increased to detect laser beams at longer ranges, then the detection range is extended, but the amplitude-frequency response decreases and detection precision deteriorates

Engineering Contradiction:
Improvelight receiving element array lengthVSAvoiddetection precision at long range
Core Design Contradiction:
Length of stationary objectVSMeasurement precision

Solution Approach 1:

The patent applies local quality by creating overlapping detection zones between adjacent light receiving elements. Each element is optimized to detect signals within its local region, and the overlapping regions provide redundant detection capability. This local optimization ensures that even as the overall array length increases, each local segment maintains high detection precision through specialized circuit tuning.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent incorporates feedback mechanisms where the output signals from the light receiving element array are processed and fed back to adjust the sensitivity and response characteristics of the detection circuit. This feedback loop allows the system to compensate for the decreased amplitude-frequency response that occurs with longer array lengths, thereby maintaining detection precision across extended ranges.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If the number of circuit elements is reduced to simplify the circuitry configuration, then the manufacturing cost decreases, but the detection precision and reliability may be compromised

Engineering Contradiction:
Improvemanufacturing costVSAvoiddetection precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent segments the detection function across multiple light receiving elements while using a shared, simplified circuit architecture. Instead of reducing the number of light receiving elements (which would compromise precision), the invention segments the signal processing into stages where multiple elements feed into common amplification and comparison circuits. This segmentation allows cost reduction through circuit simplification while maintaining the parallel detection capability needed for precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a standardized, replicated light receiving element design that can be manufactured using the same process for all elements in the array. This copying approach ensures consistency in detection characteristics across all elements while allowing the use of identical, optimized circuit designs for signal processing, thereby reducing manufacturing costs through standardization without sacrificing individual element performance.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the precision of detecting the laser light receiving position, even at longer ranges, by allowing for a weighted average calculation across multiple arrays, effectively addressing the limitations of conventional sensors in terms of complexity and precision.

Implementation Method 1

a plurality of light receiving elements PDXi are arranged in an array... an output element that is mutually contiguous with the light receiving element is connected via a resistor

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS7982171B2Detection sensor to detect receiving position of laser light and level device employing the detection sensor to detect receiving position of laser light
Publication Date: 2011.07.19 TOPCON CORPORATION
  • US7982171B2 patent drawing
  • US7982171B2 patent drawing
  • US7982171B2 patent drawing

AI summary

A detection sensor to detect a receiving position of laser light according to the present invention includes a pair of light receiving element arrays (11X and 11Y), wherein adjacent light receiving elements (PDXi) are positioned as spaced equidistantly from one another and are mutually connected via a resistor (RXj), and wherein the output lines (11a and 11b) are respectively connected to the light receiving elements that are present at both ends of the respective light receiving element arrays (11X and 11Y). The light receiving element arrays (11X and 11Y) configure a composite array wherein the light receiving elements of a first light receiving element array are respectively positioned between the mutually adjacent light receiving elements of a second light receiving element array. When the laser beam makes contact with any of the light receiving elements, an analysis arithmetic device derives the position whereupon the laser beam is received, by performing a computation in accordance with the output that is obtained from each respective output line.