Laser Power Control for Projector Brightness and Safety

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Solution Overview

Problem

Projectors using lasers as a light source face challenges in increasing brightness while maintaining sufficient contrast, especially in bright surroundings, and in adhering to laser safety standards, as the power of laser light emission is difficult to control effectively across different image colors.

Innovation Solution

An image projection apparatus with multiple color lasers, a synthesis element, an optical modulation element, and a controller that adjusts the power of laser beams based on the input image to ensure the power of the projected light does not exceed safety standards, allowing for optimized brightness and compliance with laser safety regulations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the power of laser light is increased to improve projector brightness, then brightness is improved, but the laser safety standard is violated

Engineering Contradiction:
Improveprojector brightnessVSAvoidlaser safety violation
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent implements dynamic control of laser power output based on the input image signal. The controller adjusts the drive current to the laser diode in real-time according to the brightness and color information of the projected image, allowing the system to operate at high power when needed while maintaining safety standards during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the laser diode by adjusting drive current based on image signal characteristics. The controller modifies parameters such as pulse width modulation duty cycle and current amplitude to achieve optimal brightness while maintaining compliance with laser safety classifications.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the power of laser light is reduced to satisfy laser safety standards, then safety compliance is improved, but projector brightness deteriorates

Engineering Contradiction:
Improvelaser safety complianceVSAvoidprojector brightness
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The system dynamically adjusts laser power output based on real-time image signal analysis. By controlling the laser drive current according to the specific requirements of different image content, the system achieves both safety compliance and optimal brightness performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs periodic pulse-width modulation to control the laser output. The controller divides the projection frame into multiple time slots and applies periodic switching of the laser diode, allowing high power operation during active projection periods while maintaining lower average power levels for safety compliance.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If the laser operates at constant power without image dependency, then device complexity is reduced, but brightness optimization is lost

Engineering Contradiction:
Improvecontrol system complexityVSAvoidbrightness optimization
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The controller receives feedback from the image signal and adjusts the laser drive current accordingly. The feedback mechanism processes the input image data to determine optimal laser power levels, achieving brightness optimization while maintaining manageable system complexity through integrated control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables projectors to maintain safety standards while preventing unnecessary power consumption and maximizing brightness, ensuring compliance with laser safety standards by dynamically adjusting laser power according to the input image.

Implementation Method 1

light sources (1, 2, 3) provided for each of a plurality of colors to emit a laser beam in a corresponding color

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a synthesis element (4) that synthesizes laser beams in each color emitted by the light sources (1, 2, 3) for each color

Methodology Applied
Scientific EffectOptical synthesis:

Implementation Method 3

an optical modulation element (6) that modulates synthesized light resulting from the synthesis by the synthesis element (4) according to an image signal

Methodology Applied
Scientific EffectOptical modulation:

Data Source

PatentUS9332236B2Image projection apparatus and method of controlling light source
Publication Date: 2016.05.03 SHARP KK
  • US9332236B2 patent drawing
  • US9332236B2 patent drawing
  • US9332236B2 patent drawing

AI summary

To control a laser used as a light source according to an input image, while satisfying a safety standard, a projector includes lasers provided for each of a plurality of colors, a dichroic mirror that synthesizes laser beams emitted by the lasers, an LCOS panel that modulates synthesized light by the dichroic mirror, and a projection lens that projects the light modulated by the LCOS panel. A processor determines rate of power of the laser beams according to the image signal, determines, according to the rate of the power, an upper limit value of the power of the projected laser beam in each color to the extent that the upper limit value satisfies a safety standard, and adjusts the laser beam in each color emitted by the corresponding laser so as to prevent the projected light beam in each color from exceeding the upper limit value.