Color Laser Printer Duo-Tone Background Generation

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Solution Overview

Problem

Conventional methods for creating copy-resistant documents require specialized security paper, which is expensive, difficult to store securely, and limits flexibility in changing background patterns, as they often involve offset printing presses and large quantity purchases.

Innovation Solution

A color laser printer system that can combine user-defined foreground data with a copy-resistant duo-tone background on plain paper during a single print job, allowing for on-demand creation of secure documents without the need for pre-printed security paper.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If specialized security paper with pre-printed duo-tone background is used, then copy-resistant background is achieved, but paper cost and storage complexity increase

Engineering Contradiction:
Improvecopy-resistant backgroundVSAvoidpaper storage and inventory management
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-configuring the printer with a duo-tone background pattern in its memory or firmware. This allows the background to be automatically applied to documents without requiring pre-printed security paper, eliminating the need for specialized paper storage while maintaining copy-resistant background functionality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a digital replica of the duo-tone background pattern that can be reproduced on-demand through the printer. Instead of using physical pre-printed paper, the system creates and applies the background pattern electronically during the printing process, reducing storage requirements and enabling flexible pattern changes.

Inventive Principle:
Principle #26Copying

2Reliability

If pre-printed security paper is used, then copy-resistant background is achieved, but flexibility to change patterns is limited

Engineering Contradiction:
Improvecopy-resistant backgroundVSAvoidbackground pattern flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the background pattern changeable and adaptable through software control. The printer can dynamically adjust the duo-tone background pattern parameters (such as line orientation, spacing, and color distribution) based on user requirements, allowing frequent pattern changes without replacing physical paper supplies.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses parameter changes by modifying the digital parameters of the background pattern (such as frequency, amplitude, phase, and color values) to create different duo-tone patterns. This allows the same printing system to produce varied security backgrounds by simply changing the digital parameters rather than requiring different physical paper stocks.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If offset printing press is used for security paper, then copy-resistant background is achieved, but manufacturing cost and quantity requirements increase

Engineering Contradiction:
Improvecopy-resistant backgroundVSAvoidmanufacturing cost and minimum quantity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical offset printing system with a digital printing system. Instead of using expensive offset printing presses that require large quantity purchases to achieve economies of scale, the invention uses a standard laser or inkjet printer that can produce the same duo-tone background pattern through digital image processing, significantly reducing manufacturing cost and eliminating minimum quantity requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent applies parameter changes by transforming the manufacturing approach from physical printing parameters (offset cylinder settings, ink density) to digital parameters (image resolution, color values, pattern frequency). This allows the same security background to be produced at low cost using standard printer hardware by adjusting digital parameters rather than requiring expensive offset printing infrastructure.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If duo-tone background is printed on plain paper, then cost is reduced, but printing complexity increases

Engineering Contradiction:
Improvepaper costVSAvoidprinting process complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the printing process into separate stages: first printing the duo-tone background pattern, then printing the foreground document content over it. This segmentation allows the complex background pattern to be printed as a separate layer, simplifying the overall process by allowing standard printer functionality to handle each component independently while achieving the final composite result.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective, secure, and flexible production of copy-resistant documents by eliminating the need for specialized paper storage and allowing frequent changes in background patterns, enhancing security and reducing inventory costs.

Implementation Method 1

a print engine that applies image-forming material to print media at an image-forming station

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

a print engine that applies image-forming material to print media at an image-forming station

Methodology Applied
Scientific EffectHeat fusion: Heating

Data Source

PatentUS7889363B2Color laser printer for printing prismatic duo-tone copy-resistant backgrounds
Publication Date: 2011.02.15 LEXMARK INTERNATIONAL INC
  • US7889363B2 patent drawing
  • US7889363B2 patent drawing
  • US7889363B2 patent drawing

AI summary

An improved printing apparatus and method for its use is provided for printing copy-resistant prismatic, duo-tone patterns as a background on print media. A user or systems administrator can create a copy-resistant background design and store it as a background data file for later use, either on his or her personal computer, or at a secure network server. An authorized user can then create user-defined foreground data to be printed along with the copy-resistant background data, in a single printing operation, using a single printer, and using “blank” print media, such as standard “plain” copy paper. Highly secure documents, such as cashier's checks, thus could be printed in a single print job, without having to purchase and securely store pre-printed check paper.