Laser Processing Device Internal Fracture Imaging
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Solution Overview
Problem
Current laser processing methods require time-consuming adjustments and advanced knowledge for determining the irradiation conditions of laser light, as they involve observing the cut surface of the wafer to assess processing results, making it desirable to facilitate pass/fail determination of irradiation conditions based on processing results without the need for cross-section observation.
Innovation Solution
A laser processing device and method that includes an irradiation unit, an image capturing part, and a control unit to form a modified spot and fracture within the object without reaching its surface, capture images of the object with transmitted light to acquire information on the formation state, and perform pass/fail determination of the irradiation condition based on this information, allowing for automatic correction of irradiation conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If cross-section observation is performed to determine processing results, then measurement precision is improved, but loss of time increases and device complexity increases
Solution Approach 1:
The patent replaces the mechanical cross-section observation method with an optical imaging method. The imaging device captures images of the modified region and fracture through the wafer surface using transmitted light, eliminating the need for physical sectioning and direct visual inspection of cut surfaces. This substitution maintains measurement precision while significantly reducing time loss.
Solution Approach 2:
The patent creates an optical copy (image) of the internal modified region and fracture state through the wafer surface. Instead of physically exposing the cross-section, the imaging device produces a visual representation of the internal structure, allowing assessment without physical intervention. This copying approach preserves measurement accuracy while avoiding time-consuming physical sectioning.
2Measurement precision
If cross-section observation is performed to determine processing results, then measurement precision is improved, but device complexity increases
Solution Approach 1:
The patent replaces complex mechanical cross-sectioning equipment and observation systems with a simpler optical imaging device. The imaging device uses transmitted light to visualize the modified region and fracture through the intact wafer surface, eliminating the need for sectioning machinery and complex cross-section preparation equipment.
Solution Approach 2:
The patent creates a visual copy of the internal modified region and fracture state through optical imaging. This image-based approach simplifies the observation system compared to physical cross-sectioning, as it requires no mechanical sectioning equipment, sample preparation tools, or complex mounting apparatus. The imaging device directly captures the internal structure through the transparent wafer surface.
3Measurement precision
If advanced know-how of cross-section observation is required, then measurement precision is improved, but ease of operation deteriorates
Solution Approach 1:
The patent replaces the skilled manual cross-section observation process with an automated optical imaging system. The imaging device automatically captures images of the modified region and fracture through the wafer surface, eliminating the need for operators to possess specialized skills in cross-section preparation and observation. The system performs the assessment function automatically based on captured images.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates rapid and accurate pass/fail determination of laser light irradiation conditions without the need for cutting or cross-section observation, enabling efficient and reliable processing by directly assessing the formation state of modified spots and fractures within the object.
Implementation Method 1
capturing an image of the object with light having transparency to the object
Implementation Method 2
irradiating the object with laser light to form a modified spot
Data Source
AI summary
A laser processing device comprising: an irradiation unit configured to irradiate an object with laser light; an image capturing part configured to capture an image of the object; and a control unit configured to control at least the irradiation unit and the image capturing part, wherein the control unit performs a first process of irradiating the object with the laser light by control of the irradiation unit to form a modified spot and a fracture extending from the modified spot in the object so as not to reach an outer surface of the object, a second process of, after the first process, capturing an image of the object with light having transparency to the object and acquiring information indicating a formation state of the modified spot and/or the fracture, by control of the image capturing part.


