Laser Projection Engine Keystone Correction for Non-Flat Surfaces

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Solution Overview

Problem

Conventional projection technologies struggle to project clear images on complex, non-flat surfaces without distortion, as they require complex and costly lens systems that are inflexible and cannot adjust focal length, limiting their ability to adapt to varying distances and surface shapes.

Innovation Solution

The use of laser projection engines (LPEs) with moving mirrors, which can project focused images on complex-shaped objects by adjusting the mirror speed and using digital or optical keystone correction, allowing for flexible and distortion-free image projection on various surfaces, including household items like lamp shades.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional projection technologies use complex lens systems to project images on non-flat surfaces, then image clarity can be maintained, but device complexity and cost increase significantly

Engineering Contradiction:
Improveimage clarityVSAvoidlens system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the focusing function from complex lens systems and implements it through software-based digital keystone correction and optical keystone correction using simple mirrors. This separates the projection function from the complex focusing mechanism, achieving clear images on non-flat surfaces without requiring complicated lens assemblies.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces mechanical lens-based focusing systems with digital signal processing and software algorithms. Digital keystone correction uses computational methods to compensate for projection distortion, substituting complex mechanical optical systems with electronic processing that achieves the same image clarity goal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If conventional projection systems use fixed focal length lenses, then device simplicity is maintained, but adaptability to varying distances and surface shapes is lost

Engineering Contradiction:
Improveadaptation to varying distances and surface shapesVSAvoidprojection system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adaptability through software-based keystone correction that can adjust in real-time to different projection surfaces and distances. The system dynamically calculates and applies correction parameters based on the detected surface geometry, enabling adaptation without physical lens changes or complex mechanical adjustments.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the approach from physical parameter changes (variable focal length lenses) to digital parameter changes. By modifying digital projection parameters and using software algorithms, the system adapts to different distances and surface shapes without requiring complex optical components, achieving versatility through parameter adjustment rather than hardware complexity.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If conventional projectors use complex lens systems for non-flat surfaces, then image quality improves, but cost increases

Engineering Contradiction:
Improveimage qualityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent uses digital copies and software models of the projection surface to calculate and apply corrections. Instead of manufacturing complex custom lens systems for each surface type, the system creates digital representations of surfaces and uses computational algorithms to achieve the same image quality, significantly reducing manufacturing costs while maintaining precision.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent substitutes expensive mechanical lens systems with software-based correction algorithms. Digital keystone correction and optical keystone correction using simple mirrors replace the need for costly, complex lens assemblies, achieving high image quality on non-flat surfaces at a fraction of the manufacturing cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables clear, distortion-free image projection on complex surfaces without the need for complex lens systems, providing a flexible and cost-effective solution for dynamic image display in various environments.

Implementation Method 1

A laser or lasers projects an image in visible light

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

lasers and moving mirrors to project an image

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8328368B2Projection system
Publication Date: 2012.12.11 ACCUVEIN LLC
  • US8328368B2 patent drawing
  • US8328368B2 patent drawing
  • US8328368B2 patent drawing

AI summary

Miniature projection devices will enable the use of common household objects as the projection screen for still and moving images. This application describes a set of techniques and embodiments for implementing image projection inside a lamp such as a table or wall lamp and provides techniques for dealing with the unique physical attributes of lamps such as the shape of the lamp and the bright source of light that would tend to wash out the projected image. In addition, the invention presents a series of novel embodiments that respond changes in the environment to enable an immersive user experience and operation as a pet entertainment device.