Laser Protection Apparatus With Composite Foam Core

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Solution Overview

Problem

Existing laser protection devices lack sufficient strength and rigidity, making them inadequate for various applications, particularly as non-flexible panels or partitions.

Innovation Solution

A laser protection device comprising a core made of rigid foam or fiber board with heat-dissipating fillers, a supporting layer for shape stability, and a laser-absorbing layer, optionally with flame retardancy, and a decorative layer for enhanced protection and aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a flexible fabric structure is used for laser protection, then the device can be easily manufactured and applied, but the protective effect and strength are insufficient

Engineering Contradiction:
Improveease of manufactureVSAvoidprotective effect
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent employs a composite structure consisting of multiple functional layers: a foam core layer for mechanical strength, a laser-absorbing layer (metal foil or carbon-containing material) for laser protection, and a flame-retardant layer. This multi-layer composite design resolves the contradiction by combining materials with different properties to achieve both ease of manufacture and high protective effectiveness.

Inventive Principle:
Principle #40Composite materials

2Strength

If a rigid structure is used to increase strength, then the protective effect improves, but the device becomes less flexible and harder to handle

Engineering Contradiction:
Improveprotective effectVSAvoidease of handling
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent uses a foam core layer that provides rigid structural support and laser absorption, while the outer protective layers are designed as thin, flexible films that can conform to different surfaces. This combination allows the device to maintain high strength for protection while remaining flexible enough to be transported and applied easily in clinical settings.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If multiple layers are added to improve laser absorption, then the protective effect increases, but the device complexity increases

Engineering Contradiction:
Improvelaser protectionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs each layer to perform multiple functions: the foam core layer provides both mechanical strength and laser absorption; the metal foil layer serves as both a laser-reflecting barrier and a flame-retardant element; the outer fabric layer provides both structural integrity and flexibility. This multi-functionality approach increases reliability without proportionally increasing complexity, as each added layer contributes to multiple protection mechanisms simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides improved strength, flexibility, and resistance to mechanical damage, while effectively absorbing laser beams and preventing flame spread, making it suitable for diverse applications including clean rooms and high-load environments.

Implementation Method 1

the core has a filling material for dissipating heat

Methodology Applied
Scientific EffectHeat dissipation: Conduction (thermal)

Implementation Method 2

a further layer for absorbing a laser beam

Methodology Applied
Scientific EffectLaser absorption: Absorption (EM radiation)

Data Source

PatentEP1979667B1Laser protection apparatus
Publication Date: 2010.08.11 OERTEL & TROEGER
  • EP1979667B1 patent drawing

AI summary

The invention relates to an apparatus for protection against laser beams. The apparatus comprises a core which is provided with a plurality of layers.