Laser Protection Eyewear Lenses with Embedded Wavelength Filter

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Solution Overview

Problem

Current laser protective eyewear devices face challenges in enhancing wavelength blocking strength, modifying visual color characteristics, reducing back reflections, lowering production costs, simplifying framing processes, reducing weight, and improving the quality of coated surfaces.

Innovation Solution

The integration of spectrally selective wavelength filters within plastic lens substrates combined with surface-layer filters, which can be either absorptive or multilayer dielectric, to create a combined filter function that reduces back reflections and provides effective laser protection while maintaining high visible light transmission for good color discrimination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If surface-layer filters alone are used for laser protection, then laser wavelength blocking is achieved, but back reflections into the eye from the inside surface of the lens increase

Engineering Contradiction:
Improvelaser wavelength blockingVSAvoidback reflections
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The filter system is divided into two segments: a substrate filter that provides base laser protection and a surface-layer filter that provides enhanced wavelength-specific blocking. This segmentation allows each filter to be optimized for its specific function while working together to solve both the laser blocking and back reflection problems simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite filter system combining substrate and surface-layer filters with different spectral characteristics. The substrate filter uses materials optimized for broad spectrum protection while the surface-layer filter uses materials optimized for specific laser wavelength blocking, creating a composite system that addresses multiple requirements.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If multiple filter layers are integrated to enhance blocking strength, then laser protection performance improves, but device complexity and production cost increase

Engineering Contradiction:
Improvewavelength blocking strengthVSAvoidfilter production complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The complex filter function is segmented between two simpler filters: a substrate filter that provides fundamental protection and a surface-layer filter that provides enhanced wavelength-specific blocking. This segmentation reduces the complexity of each individual filter while achieving the same overall performance as a single complex multi-layer filter would require.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the spectral parameters of the filters by using different materials and layer configurations. The substrate filter uses materials with specific absorption characteristics while the surface-layer filter uses materials with different spectral properties, allowing optimization of blocking strength at specific wavelengths without requiring excessive complexity throughout the entire filter stack.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly enhances the performance of laser protective eyewear by reducing back reflections, improving visual acuity, and reducing the complexity and cost of filter production, while maintaining high visual clarity and protection against harmful laser radiation.

Implementation Method 1

The integration of spectrally selective wavelength filters within plastic lens substrates combined with surface-layer filters, which can be either absorptive or multilayer dielectric

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

surface-layer filters, which can be either absorptive or multilayer dielectric

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11934046B2Laser protection eyewear lenses
Publication Date: 2024.03.19 PERRIQUEST DEFENSE RESEARCH ENTERPRISES LLC
  • US11934046B2 patent drawing
  • US11934046B2 patent drawing
  • US11934046B2 patent drawing

AI summary

A laser protection eyewear lens includes a lens substrate comprising an embedded wavelength filter having a first filter function, and a multi-layer dielectric filter applied to at least one of an inside and an outside surface of the lens substrate that comprises a second filter function having at least one center wavelength and bandwidth. The first filter function of the embedded wavelength filter and the second filter function of the multilayer dielectric filter produce a combined filter function that attenuates light reflecting off the multi-layer dielectric filter.