Laser Scan Sensor Dynamic Threshold for Dirty Cover Detection

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Solution Overview

Problem

Conventional laser scanning sensors face issues with detection accuracy when the cover is unevenly dirty, particularly in cases where the measurement distance range is limited, leading to improper alerts and inability to detect distant human bodies.

Innovation Solution

The laser scanning sensor adjusts the detection threshold based on the distance information, allowing for reliable detection of distant human bodies and appropriate alerts even when the cover is unevenly dirty, by increasing the threshold for closer distance information and setting it differently for various ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fixed detection threshold is used for dirt detection, then detection is reliable for near-range objects, but distant human bodies cannot be detected when the measurement distance range is limited

Engineering Contradiction:
Improvedirt detection accuracyVSAvoiddistant human body detection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a dynamic detection threshold that automatically adjusts based on the measured distance to objects. The threshold is higher for near-range measurements and lower for distant measurements, allowing the system to maintain reliable dirt detection for nearby objects while also being able to detect distant human bodies when the measurement distance range is limited.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the detection threshold parameter according to the distance information obtained from the laser range finder. By making the threshold a variable parameter that depends on distance rather than a fixed value, the system can adapt to different measurement ranges and object distances, resolving the contradiction between near-range dirt detection accuracy and distant human body detection reliability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the detection threshold is lowered to detect distant objects, then distant human bodies can be detected, but false alerts occur due to cover dirt

Engineering Contradiction:
Improvedistant human body detection reliabilityVSAvoiddirt detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system uses a dynamic threshold adjustment mechanism where the detection threshold is automatically raised for near-range measurements. This prevents false alerts caused by cover dirt while maintaining the ability to detect distant human bodies, as the threshold is only lowered when measuring distant objects where human body detection is the priority.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The detection threshold parameter is changed based on the distance to the measured object. When objects are detected at distances indicating they are likely human bodies (beyond a certain range), the threshold is lowered to enable detection. When objects are near the sensor, the threshold is raised to prevent false dirt detection alerts, thus resolving the contradiction between detecting distant objects and avoiding false alerts.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a single threshold value is used for all measurement directions, then the system is simple to operate, but improper alerts occur when measurement distance range is limited in certain directions

Engineering Contradiction:
Improvethreshold setting simplicityVSAvoidalert accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the detection space into different distance ranges (near-range and distant ranges) and applies different threshold values to each segment. This segmentation is automatically performed by the control unit based on the distance information from the laser range finder, maintaining ease of operation while improving alert accuracy for limited measurement distance ranges in certain directions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses feedback from the laser range finder's distance measurements to automatically adjust the detection threshold. The control unit continuously monitors the distance to detected objects and adjusts the threshold accordingly, providing accurate alerts without requiring manual configuration for different measurement directions or ranges.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures reliable detection of distant human bodies and prevents false alerts due to cover dirt, while providing accurate alerts for unevenly dirty covers, enhancing the sensor's performance in both near and extended measurement ranges.

Implementation Method 1

a laser light emitting portion for emitting laser light to outside of the housing through the cover

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a laser light receiving portion for receiving laser light and outputting a signal according the amount of the received light

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 3

perform measurement by acquiring distance information to at least one object through measurement of a period of time taken for reflected light caused by the laser light being reflected by the object to return

Methodology Applied
Scientific EffectTime of Flight: Time of Flight

Data Source

PatentEP2455780B1Laser scan sensor
Publication Date: 2022.11.16 OPTEX CO LTD
  • EP2455780B1 patent drawingFigure 1
  • EP2455780B1 patent drawingFigure 2
  • EP2455780B1 patent drawingFigure 3~4

AI summary

A laser scanning sensor (100) of an embodiment of the present invention includes a laser range finder (110), a scanning mechanism (120), a data acquisition portion (130), a dirt determination portion (140), an alert output control portion (150) and a memory (160). The laser range finder (110) is arranged inside a housing (101) having an opening portion, and the opening portion is covered with a lens cover (116) that can transmit laser light. In the dirt determination portion (140), a predetermined threshold to be compared with a received light level is changed based on maximum detection distance information in each measurement direction.