Laser Scanner Beam Steering for Real-Time 3D Point Cloud Capture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing laser scanners for optical measurement and 3D imaging lack efficient methods for real-time data processing and display, especially in environments requiring rapid data capture and visualization.

Innovation Solution

The implementation of a laser scanner system that includes a processing unit separate from the scanner, capable of wirelessly receiving and processing measurement data in real-time, and displaying it as a colored 3D point cloud. This system features a beam steering unit with a virtual 360-degree rotation and a surface sensor with a unique viewing direction, allowing for continuous data streaming and display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a separate processing unit is added for real-time data processing, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improvereal-time data processing capabilityVSAvoidsystem structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system is divided into two independent modules: the laser scanner for data acquisition and a separate processing unit for real-time data processing and display. This segmentation allows each module to be optimized independently while enabling real-time processing capabilities without overloading the scanner hardware.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If wireless data transmission is implemented, then ease of operation is improved, but loss of information may increase

Engineering Contradiction:
Improvedata transmission convenienceVSAvoidmeasurement data integrity
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The physical connection between scanner and processing unit is replaced with wireless communication (WiFi/Bluetooth). This substitution provides operational flexibility and ease of deployment while maintaining data integrity through error correction protocols and encrypted transmission channels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If beam steering unit rotates at high speed for rapid scanning, then productivity is improved, but measurement precision may deteriorate

Engineering Contradiction:
Improvescanning speedVSAvoiddistance measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The beam steering unit operates with periodic rotation at high speed to rapidly scan the environment. The periodic nature of the rotation, combined with synchronized angle encoder readings, ensures that despite the high speed, precise angular position data is captured at each measurement point, maintaining measurement accuracy while achieving rapid scanning.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and accurate real-time processing and display of measurement data, allowing for immediate visualization and analysis of environments, thereby enhancing the efficiency of data capture and interpretation.

Implementation Method 1

A common approach to this involves a scanning of the environment by means of pulsed electromagnetic radiation, e.g. laser light, wherein an echo is received from a back-scattering surface point of the environment

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

scanning sensing, wherein the present invention relates mainly to scanning laser scanners, specifically to laser scanners with a beam deflection unit rotating at high speed

Methodology Applied
Scientific EffectBeam deflection: Reflection

Data Source

PatentUS12265156B2Laser scanner
Publication Date: 2025.04.01 LEICA GEOSYSTEMS AG
  • US12265156B2 patent drawing
  • US12265156B2 patent drawing
  • US12265156B2 patent drawing

AI summary

A laser scanner and a system with a laser scanner for measuring an environment. The laser scanner includes an optical distance measuring device, a support, a beam steering unit rotatably fixed to the support which rotates around a beam axis of rotation. The beam steering unit includes a mirrored surface which deflects radiation used in the optical distance measurement and an angle encoder for recording angle data. The optical distance measurement is performed by a progressive rotation of the beam steering unit about the beam axis of rotation and the continuous emission of a distance measurement radiation, the emission being made through an outlet area arranged in the direction of the mirrored surface on the support, the receiving optics for receiving radiation are arranged on the support, and wherein the outlet area has a lateral offset with respect to the optical axis of the receiving optics.