Laser Scanner Misalignment Detection for Mobile Robots

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Solution Overview

Problem

Autonomous devices, such as mobile robots, face challenges in detecting misalignments in their laser-based scanners, which can lead to collisions due to undetected errors in the scanner's emitter or mirror, potentially resulting in accidents and operational inefficiencies.

Innovation Solution

The system employs a camera to capture images of laser beams intersecting objects and surfaces, comparing these images to determine misalignment by analyzing the distance and overlap between intersections, allowing for adjustments in movement speed or direction to correct the scanner's alignment, and includes actuators to automatically correct the scanner's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If laser-based scanner is used to detect objects, then collision avoidance capability is improved, but misalignment of scanner may occur causing detection errors

Engineering Contradiction:
Improvecollision avoidance capabilityVSAvoidscanning plane alignment
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system uses the autonomous device's own camera and laser scanner to perform self-diagnosis of misalignment. The camera captures images of the laser beam's intersection with the surface, and the processing device compares these intersections at different locations to detect misalignment without requiring external calibration equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors the laser scanner's alignment by capturing images at multiple locations and comparing beam intersections. When misalignment is detected, the system provides feedback to adjust the scanner's position or alert operators, ensuring continuous detection accuracy.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If multiple images are captured to detect misalignment, then detection accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvemisalignment detection accuracyVSAvoidimage capture and processing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The camera serves multiple functions: it captures images for misalignment detection and can also be used for general navigation and object recognition. The processing device performs both image analysis for alignment detection and other computational tasks, reducing the need for dedicated specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The laser beam itself serves as an intermediary tool for detection. Instead of requiring complex direct measurement instruments, the system uses the visible laser beam as a reference that can be captured by the camera, simplifying the detection mechanism while maintaining accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If scanner misalignment is not detected, then device operation continues, but collision risk increases

Engineering Contradiction:
Improvecontinuous operationVSAvoidcollision risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of misalignment by capturing images at multiple locations before critical errors occur. By continuously monitoring beam intersections, the system can detect and correct misalignment issues before they lead to collision risks, ensuring safe operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides real-time feedback on scanner alignment status by comparing beam intersections from multiple images. When misalignment is detected, the system can alert operators or adjust the scanner position, preventing collision risks while maintaining continuous operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively detects and corrects misalignments in real-time, reducing the risk of collisions and ensuring accurate navigation by determining the amount of misalignment and adjusting the scanner's position, thereby enhancing the safety and reliability of autonomous device operations.

Implementation Method 1

a laser-based scanner on the body to output a beam in a plane

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a camera on the body to capture an image of an area in which the beam intersects an object

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20230128651A1Determining scanner error
Publication Date: 2023.04.27 MOBILE IND ROBOTS AS
  • US20230128651A1 patent drawing
  • US20230128651A1 patent drawing
  • US20230128651A1 patent drawing

AI summary

An example system includes a body having wheels to move along a surface, a laser-based scanner on the body to output a beam in a plane, a camera on the body to capture an image of an area in which the beam intersects an object, and one or more processing devices to determine whether at least part of the laser-based scanner is misaligned based on the image.