Laser Scanner Positioning Mechanism for Mobile Mapping Mounting

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Solution Overview

Problem

Existing mobile mapping system measuring devices face challenges in mounting capability due to heavy weight, requiring two people to lift and mount, and suffer from reproducibility issues when optical sensor devices like laser scanners are attached, detached, or changed, affecting measurement accuracy and convenience.

Innovation Solution

The measuring device incorporates a position deciding member, such as pins and screws, to securely attach and detach optical sensor devices like laser scanners from the housing, ensuring reproducibility of sensor measurement data and improving mounting capability by allowing separation of the sensor and control parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the measuring device is mounted as an integrated unit on the vehicle roof, then measurement accuracy and system stability are improved, but the device becomes too heavy (over 50 kg) for two people to mount safely

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidmounting weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The measuring device is divided into two main segments: a heavy integrated unit containing the inertial device, information processing device, and housing, and a separate optical sensor device. This segmentation allows the heavy unit to be mounted securely on the vehicle roof while the lighter optical sensor can be handled separately and attached/detached as needed, resolving the contradiction between maintaining system stability and reducing mounting weight.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the optical sensor device is separated from the housing to reduce mounting weight, then mounting capability is improved, but the number of cables required for connection increases

Engineering Contradiction:
Improvemounting capabilityVSAvoidcable quantity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The optical sensor device is pre-equipped with extension cables that allow it to be connected to the housing at various positions without requiring additional cable management. This preliminary preparation of connection means enables easy attachment and detachment of the optical sensor while minimizing the complexity of cable routing and connection procedures.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the optical sensor device is attached and detached repeatedly or replaced, then adaptability and maintenance are improved, but the reproducibility of sensor measurement data and measurement accuracy deteriorate due to position changes

Engineering Contradiction:
Improvesensor replacement capabilityVSAvoiddata reproducibility
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The housing is pre-equipped with multiple attachment positions and a position deciding member that automatically identifies and guides the optical sensor to the correct attachment location. This preliminary arrangement of positioning features ensures that regardless of how many times the sensor is attached or detached, it always returns to the precise original position, maintaining measurement accuracy and data reproducibility.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual positioning and alignment procedures with an automatic position deciding mechanism. Instead of requiring operators to manually align the optical sensor with precision markings or use complex alignment tools, the position deciding member automatically guides and constrains the sensor to its correct position, eliminating human error and ensuring consistent reproducible measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12320924B2Measuring device and method of installing measuring device
Publication Date: 2025.06.03 MITSUBISHI ELECTRIC CORP
  • US12320924B2 patent drawing
  • US12320924B2 patent drawing
  • US12320924B2 patent drawing

AI summary

In a measuring device, a position of a laser scanner on a top plate (201) of a housing has been decided by pins (220) and a fixing member (210), and the laser scanner has been attached to the housing, and also the laser scanner that has been in a attached state can be detached, and again the position on the top plate (201) can be decided by the pins (220) and the fixing member (210), and the laser scanner can be attached to the top plate (201).