Laser Scanner Multi-Intensity Pulse Distance Measurement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional distance-measuring laser scanners face challenges in achieving high measurement accuracy due to signal clipping and distortion, especially in environments with varying surface properties and distances, leading to increased measurement errors and reduced robustness.

Innovation Solution

The use of multiple transmitted light pulses of different intensities allows for precise determination of the time position of received pulses, achieving a high signal-to-noise ratio without overdriving signals, and utilizing these pulses for distance measurement and correction, reducing the need for complex electronics and correction tables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a transimpedance amplifier is used to handle large received signals, then the dynamic range is extended, but the signal is overdriven causing clipping and distortion

Engineering Contradiction:
Improvedynamic rangeVSAvoidsignal accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The received signal is divided into multiple segments corresponding to different transmitted light pulses with different intensities. By segmenting the signal processing into multiple intensity levels, the system can select appropriate segments based on signal strength to avoid overdriving while maintaining dynamic range coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects which transmitted light pulse intensity level to use for distance measurement based on the received signal characteristics. This dynamic adaptation allows the system to adjust to varying signal conditions without fixed amplifier settings, preventing clipping while covering the full dynamic range.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the dynamic range is adapted to strong received signals to avoid clipping, then signal distortion is reduced, but weak received signals are poorly detected

Engineering Contradiction:
Improvesignal fidelityVSAvoiddetection capability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

Different transmitted light pulses have different intensities tailored to specific detection needs. Weak pulses are used for detecting low-reflectivity objects without overdriving, while strong pulses handle high-reflectivity objects. Each pulse intensity level has optimized local quality suited for its specific detection scenario.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Multiple transmitted light pulses with different intensities are emitted, using more action than a single pulse would provide. This partial/excessive approach ensures that at least one pulse intensity level is appropriate for the current signal conditions, guaranteeing reliable detection across all object types.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If correction tables are used to compensate for pulse shape distortion, then measurement accuracy is improved, but device complexity and production costs increase

Engineering Contradiction:
Improvedistance accuracyVSAvoidelectronic complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses itself to generate the correction data by emitting multiple light pulses and analyzing the received signal characteristics. The evaluation unit automatically determines which pulse intensity level provides accurate timing without external correction tables, making the system self-calibrating and eliminating complex correction infrastructure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary evaluation of received signal characteristics before final distance calculation. By analyzing signal quality metrics in advance, the system pre-determines the appropriate pulse intensity level to use, avoiding the need for complex real-time correction during the measurement process.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If multiple transmitted light pulses of different intensities are used, then measurement accuracy across dynamic range is improved, but the number of transmitted pulses increases

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidmeasurement speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

Multiple transmitted light pulses are emitted in a periodic sequence with different intensities. This periodic multi-intensity approach allows the system to gather information from multiple pulse levels efficiently, selecting the most appropriate pulse for distance measurement while maintaining high measurement speed through the structured periodic emission pattern.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high measurement accuracy across a wide dynamic range with minimal additional effort, improving robustness and reducing production costs, while maintaining accuracy across varying environmental conditions.

Implementation Method 1

A light beam generated by a laser periodically scans a surveillance area

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

the distance of the object from the laser scanner is also determined from the travel time of light using the speed of light

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 3

The light is remitted to objects in the surveillance area and evaluated in the scanner

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP2395368B1Distance-measuring laser scanner for detecting objects in a surveillance range
Publication Date: 2012.02.08 SICK AG
  • EP2395368B1 patent drawingFigure 1~2
  • EP2395368B1 patent drawingFigure 3a~3c

AI summary

The scanner (10) has a light transmitter (12) i.e. laser, transmitting light rays (14) with light pulses. Light deflecting units (16a, 16b) periodically scan a surveillance region (18) with the pulses. A light receiver (24) produces receiving signals from the pulses emitted by an object. An evaluating unit (34) determines a distance of the object from running time of the pulses, and electronically controls the transmitter in different ways so that a weak light pulse and a strong light pulse are transmitted. The weak light pulse is weaker than the strong light pulse around magnitudes. An independent claim is also included for a method for detecting objects in a surveillance region.