Laser Scanner Track Geometry Measurement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing track measurement systems rely on mechanical sensors in constant contact with the track, which limits their effectiveness at higher speeds and introduces complexity, especially when determining track geometry for railway safety evaluations.

Innovation Solution

A method using a laser scanner on a rail vehicle to evaluate profile data relative to a predefined reference base on the vehicle, allowing derivation of the track central axis and rail course without additional measuring systems, and compensating for deviations using pivot point data for precise track geometry determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mechanical sensors in constant contact with the track are used, then track geometry can be measured, but measurement precision deteriorates at higher speeds and device complexity increases

Engineering Contradiction:
Improvetrack geometry measurement precisionVSAvoidmeasuring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical contact sensors with a laser scanner that performs contactless optical measurement of track geometry. The laser scanner captures profile data of the track without physical contact, eliminating the limitations of mechanical sensors at high speeds and reducing device complexity by removing mechanical contact components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an optical copy of the track geometry through laser scanning. The laser scanner captures the profile data as light reflections, generating a digital representation of the track geometry that can be evaluated without physical contact with the track

Inventive Principle:
Principle #26Copying

2Measurement precision

If additional measuring systems are added to determine track position, then measurement completeness improves, but device complexity increases

Engineering Contradiction:
Improvetrack position determination accuracyVSAvoidmeasuring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the laser scanner serve multiple functions: it simultaneously captures both profile data of the track and reference data of the rail vehicle. By evaluating this dual-purpose data with a reference base defined on the rail vehicle, the system determines track position without requiring separate measuring systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of profile measurement and position determination into a single laser scanning system. The same laser scanner that captures track geometry also captures reference data, and both are evaluated together using a unified reference base approach

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If conventional rail vehicles are upgraded with laser scanners, then adaptability improves, but measurement precision may deteriorate due to vehicle movements

Engineering Contradiction:
Improverail vehicle compatibilityVSAvoidtrack geometry measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent uses the reference data captured by the laser scanner to continuously monitor and detect deviations of the rail vehicle from its reference position. This feedback information is used to compensate for vehicle movements such as pendulum motions and wheel suspension effects, maintaining measurement precision on conventional vehicles

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent pre-defines a reference base on the rail vehicle and captures reference data beforehand to establish the relationship between the laser scanner and the vehicle structure. This preliminary reference framework enables real-time compensation of vehicle movements during measurement

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and contactless track geometry measurement, allowing conventional rail vehicles to be used for track measurement, reducing complexity and increasing measurement accuracy, and enabling the use of existing rail vehicles for upgraded optical measurement systems.

Implementation Method 1

profile data of the track extending in transverse direction are compiled by means of a laser scanner

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a laser scanner... for the recording of profile data of the track

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11433930B2Method for contactlessly capturing a track geometry
Publication Date: 2022.09.06 PLASSER & THEURER EXPORT VON BAHNBAUMASCHINEN GMBH
  • US11433930B2 patent drawing
  • US11433930B2 patent drawing

AI summary

The invention relates to a method for contactless recording of a track geometry of a track by means of a rail vehicle which is moved along the track on on-track undercarriages (4), wherein profile data of the track extending in transverse direction are compiled by means of a laser scanner. In this, it is provided that, by means of an evaluation device, profile data are evaluated relative to a reference base pre-defined on the rail vehicle in order to derive from this the course of a track central axis and/or a rail. The invention additionally relates to a rail vehicle which comprise an evaluation device configured for carrying out the method. Thus, no further measuring system is required to determine a track position.