Laser Light Source Layout for High-Brightness Projection

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Solution Overview

Problem

Current laser light sources, particularly those using Multi Chip LD packaging, face challenges in meeting brightness requirements due to the need for multiple lasers to combine light, resulting in increased volume and complexity.

Innovation Solution

A laser light source apparatus is designed with a specific arrangement of lasers, where the first and second lasers emit laser beams of different colors, and a light combining assembly combines these beams along the slow axis, reducing volume and improving homogenization by using polarization and light homogenizing assemblies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple lasers are used to combine light to meet brightness requirements, then brightness is improved, but volume and device complexity increase

Engineering Contradiction:
ImprovebrightnessVSAvoidvolume
Core Design Contradiction:
Illumination intensityVSVolume of stationary object

Solution Approach 1:

The patent combines multiple laser beams (first and second laser beams of different colors) into a single integrated light output using a light combining assembly. This merging approach achieves the required brightness level while consolidating the optical paths, thereby reducing the overall volume compared to using separate light sources.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the slow axis direction for light combination, which is a specific dimensional orientation. By arranging the light combining assembly and laser chips to combine beams along the slow axis rather than conventional axes, the patent optimizes the spatial arrangement to reduce volume while maintaining brightness requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If multiple lasers are used to combine light to meet brightness requirements, then brightness is improved, but device complexity increases

Engineering Contradiction:
ImprovebrightnessVSAvoidcomplexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent integrates the light combining function into a unified assembly that handles multiple laser beams simultaneously. By merging the optical paths and using a single light combining assembly for both first and second laser beams, the patent reduces device complexity compared to having separate combination mechanisms for each laser.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light combining assembly serves multiple functions: it combines first laser beams, combines second laser beams, and outputs integrated light. This multi-functional design reduces the need for separate components for each laser type, thereby simplifying the overall device structure while achieving required brightness levels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of stationary object

If laser beams are combined along the slow axis, then volume is reduced and homogenization is improved, but alignment precision requirements increase

Engineering Contradiction:
ImprovevolumeVSAvoidalignment precision
Core Design Contradiction:
Volume of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies different arrangement strategies to different components: laser chips are arranged in specific patterns (first and second light emitting regions) with particular orientations, while the light combining assembly is positioned to receive beams at specific angles. This localized optimization of component quality and arrangement enables precise alignment along the slow axis, achieving volume reduction while managing alignment precision requirements through careful local design.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement reduces the combined light path volume and enhances the homogenization of laser beams, improving brightness and color gamut, making it suitable for projection systems.

Implementation Method 1

a light combining assembly, at light emitting sides of the first laser and the second laser, for combing a laser beam emitted from the first light emitting region of the first laser and a laser beam emitted from the second light emitting region of the second laser

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

emitting a laser beam combined along the first direction, where the first direction is parallel to a direction of a slow axis of the laser beam combined

Methodology Applied
Scientific EffectOptical axis alignment:

Implementation Method 3

each of the first laser and the second laser includes a plurality of laser chips for emitting laser beams of three colors

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 4

a divergence angle of a laser beam, emitted from the laser chip, along a slow axis of the laser beam emitted from the laser chip is smaller than a divergence angle of the laser beam, emitted from the laser chip, along a fast axis of the laser beam emitted from the laser chip

Methodology Applied
Scientific EffectDivergence angle difference:

Implementation Method 5

enhances the homogenization of laser beams, improving brightness and color gamut

Methodology Applied
Scientific EffectLight homogenization:

Data Source

PatentUS20260072339A1Laser light source device and projection system
Publication Date: 2026.03.12 QINGDAO HISENSE LASER DISPLAY CO LTD
  • US20260072339A1 patent drawing
  • US20260072339A1 patent drawing
  • US20260072339A1 patent drawing

AI summary

A laser light source apparatus and a projection system are disclosed. The laser light source apparatus includes: a light emitting assembly, including a first laser and a second laser, where each of the first laser and the second laser includes a plurality of laser chips for emitting laser beams of three colors, the first laser and the second laser are arranged along a first direction; the plurality of laser chips in each of the first laser and the second laser are arranged into a first light emitting region and a second light emitting region, and the first light emitting region and the second light emitting region are arranged along a second direction; and a light combining assembly, at light emitting sides of the first laser and the second laser.