Laser Irradiation Start Position Control Using Rotation Detection

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Solution Overview

Problem

Existing laser irradiation systems face challenges in accurately adjusting the start position for laser irradiation on objects that are rotated or not, leading to inefficiencies and inaccuracies in processing.

Innovation Solution

A laser irradiation apparatus and method that includes a rotation detector to obtain rotation information and an irradiation controller to adjust the start position of the laser beam based on this information, ensuring accurate alignment regardless of the object's rotation status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the laser irradiation system uses a fixed start position control method, then the system structure remains simple, but the manufacturing precision deteriorates when objects are rotated during conveyance

Engineering Contradiction:
Improvestart position accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system incorporates a rotation detector that continuously monitors the rotational position of the object during conveyance and feeds this information back to the irradiation controller. The controller then dynamically adjusts the laser irradiation start position based on the detected rotation, ensuring accurate irradiation despite object rotation. This feedback mechanism resolves the contradiction by maintaining high manufacturing precision without requiring overly complex mechanical adjustment systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention replaces complex mechanical adjustment mechanisms with an information-based control system. Instead of using mechanical devices to physically adjust the laser position based on object rotation, the system uses a rotation detector to sense the rotation and an irradiation controller to calculate and adjust the start position electronically. This substitution of mechanical adjustment with electronic control maintains simplicity while achieving high precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If the system dynamically adjusts the laser start position based on object rotation, then the manufacturing precision improves, but the device complexity increases due to additional detection and control components

Engineering Contradiction:
Improveirradiation position accuracyVSAvoiddetection and control system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The irradiation controller serves multiple functions: it manages the laser irradiation process, receives rotation information from the rotation detector, calculates the appropriate start position adjustment based on detected rotation, and controls the laser timing. By making the controller multi-functional, the system achieves high manufacturing precision without adding separate dedicated components for each function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The rotation detector acts as an intermediary component that bridges the object's physical rotation state and the control system's digital processing. It converts the mechanical rotation into detectable signals that the irradiation controller can process, enabling precise adjustment without requiring direct mechanical coupling between the object and the control system. This intermediary approach maintains system simplicity while achieving the desired precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and accurate adjustment of the start position for laser irradiation on rotated or non-rotated objects, enhancing processing efficiency and accuracy by integrating rotation detection into the laser irradiation control system.

Implementation Method 1

a rotation detector configured to detect rotation of the object to obtain rotation information of the object

Methodology Applied
Scientific EffectRotation detection:

Implementation Method 2

a laser device configured to emit a laser beam to an object conveyed in a conveyance direction

Methodology Applied
Scientific EffectLaser beam emission: Laser

Data Source

PatentEP4197684A1Laser irradiation apparatus and laser irradiation method
Publication Date: 2023.06.21 RICOH CO LTD
  • EP4197684A1 patent drawingFigure 1
  • EP4197684A1 patent drawingFigure 2A~2F
  • EP4197684A1 patent drawingFigure 3A~3F

AI summary

A laser irradiation apparatus (100) includes a laser device (108) configured to emit a laser beam to an object conveyed in a conveyance direction; a rotation detector (104, 105) configured to detect rotation of the object to obtain rotation information of the object; and an irradiation controller (142) configured to control the laser device (108) to irradiate the object with the laser beam based on the rotation information of the object detected by the rotation detector (104, 105).