Laser Subassembly Impedance Matching Network for TOSA

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Solution Overview

Problem

High-speed optical transceiver modules face challenges in reducing costs without sacrificing performance, particularly due to the inflexibility in impedance matching requirements for laser emitters, which leads to increased complexity and costs when switching between different laser devices with varying impedances.

Innovation Solution

A laser subassembly with an integrated impedance matching network that allows for selectable resistance configurations, enabling matching of different laser emitters' impedances within a small number of resistors and interconnections, accommodating a wide range of load impedances from 10 to 250 ohms with fine-grain and coarse-grain impedance selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed impedance matching network is used for laser emitters, then the circuit design is simple, but it cannot accommodate different laser devices with varying impedances, leading to increased complexity and costs when switching between laser devices

Engineering Contradiction:
Improveimpedance matching adaptabilityVSAvoidcircuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic impedance matching network where resistors can be selectively connected or disconnected based on the specific laser device being used. This allows the circuit to adapt its impedance characteristics dynamically rather than being fixed, resolving the contradiction between adaptability and complexity by making the complexity conditional rather than permanent

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal impedance matching network that can serve multiple laser devices with different impedances using the same physical circuit structure. By incorporating multiple resistors that can be selectively engaged, a single circuit design becomes multi-functional, accommodating various laser types without requiring separate dedicated circuits for each, thus reducing overall system complexity while maintaining high adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple impedance matching circuits are provided for different laser devices, then different laser devices can be accommodated, but the device complexity and manufacturing costs increase

Engineering Contradiction:
Improvelaser device compatibilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple impedance matching functions into a single integrated circuit structure. Instead of providing separate complete matching circuits for each laser type, it combines multiple resistors and switching elements into one unified network that can be configured to match various laser impedances, thereby reducing the total number of components while maintaining compatibility with different laser devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the impedance matching network into discrete resistor elements and switching components that can be independently controlled. This segmentation allows the system to achieve multiple impedance matching states using a single integrated structure, reducing component count compared to providing complete separate circuits for each laser type, while still maintaining the ability to accommodate various laser devices

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10608408B1Laser subassembly having impedance-matching network integrated on laser submount and a transmitter optical subassembly (TOSA) implementing same
Publication Date: 2020.03.31 APPLIED OPTOELECTRONICS INC(US)
  • US10608408B1 patent drawing
  • US10608408B1 patent drawing
  • US10608408B1 patent drawing

AI summary

The present disclosure is generally directed to a laser subassembly for use in a TOSA module that includes an integrated impedance matching network to enable a plurality of selectable resistance configurations to ensure the driving circuit and laser emitter of the TOSA module have matching, or substantially matching, impedances. The laser subassembly includes a substrate with a driving circuit disposed thereon. The driving circuit includes signal conductors for electrically coupling to an external transmit connecting circuit, a conductive laser mounting section, and an impedance matching network. The impedance matching network includes a plurality of resistors, with one or more of the resistors being selectively electrically coupled to the conductive laser mounting section to introduce a selected amount of impedance to minimize or otherwise reduce reflection.