Laser Surface Structuring for Low-Drag Movable Bodies

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Solution Overview

Problem

Existing processing apparatuses struggle to effectively reduce the frictional resistance of an object's surface to fluids by forming structures that change the thickness or remove parts of the object using laser irradiation.

Innovation Solution

A processing apparatus is equipped with a light irradiation apparatus and a first position change apparatus, controlled by a control apparatus, to form structures on the object's surface by changing the position of the irradiation area or the object relative to the light, adjusting thickness or removing parts to reduce frictional resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a processing apparatus irradiates a surface of an object with a laser beam to form a structure, then the surface resistance to fluid is reduced, but the manufacturing precision and control of the structure formation is insufficient

Engineering Contradiction:
Improvefrictional resistance to fluidVSAvoidstructure formation precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent segments the laser processing into multiple passes with different functions: a first laser beam forms a groove structure, and a second laser beam forms protrusions between the grooves. This segmentation allows precise control over the riblet structure geometry, achieving both low friction resistance and high manufacturing precision that cannot be obtained with a single laser beam approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different laser processing parameters and beam characteristics to different regions of the surface. The first laser beam creates grooves with specific depth and width, while the second laser beam creates protrusions with controlled dimensions. This local quality approach ensures that each part of the riblet structure has the optimal geometry for reducing fluid friction, while maintaining overall structural precision.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the position of the irradiation area is changed to form structures, then the surface resistance is reduced, but the device complexity increases

Engineering Contradiction:
Improvefrictional resistance to fluidVSAvoidposition change apparatus complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs a single movable platform that serves multiple functions: it positions the object relative to both laser beams, controls the scanning motion for groove formation, and enables the sequential processing by the second laser beam. This multi-functional platform reduces device complexity compared to using separate positioning systems for each laser beam, while still achieving the required precision for riblet structure formation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the positioning and scanning functions into a unified movable platform system that coordinates the motion of the object under both laser beams. By merging these functions into a single integrated system rather than using independent positioning mechanisms for each beam, the overall device complexity is reduced while maintaining the ability to form precise riblet structures for friction reduction.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively reduces frictional resistance by forming structures that alter the surface's thickness or remove parts, enhancing the object's mobility in fluids.

Implementation Method 1

a light irradiation apparatus that irradiates a surface of an object with a processing light

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

irradiating the surface of the object with the processing light to change a thickness of a part of the object

Methodology Applied
Scientific EffectLight absorption and heating: Absorption (EM radiation)

Data Source

PatentUS12383981B2Processing apparatus, and manufacturing method of movable body
Publication Date: 2025.08.12 NIKON CORP
  • US12383981B2 patent drawing
  • US12383981B2 patent drawing
  • US12383981B2 patent drawing

AI summary

A processing apparatus has: a light irradiation apparatus that irradiates a surface of an object with a processing light; a first position change apparatus that changes a position of at least one of the object and an irradiation area that is formed on the surface of the object by the light irradiation apparatus; and a control apparatus that controls the first position change apparatus to form a structure for reducing a frictional resistance of the surface of the object to a fluid by irradiating the surface of the object with the processing light while changing the position of at least one of the irradiation area and the object to change a thickness of a part of the object.