Three-Dimensional Bioprinter Cartridge Alignment for Tissue Fabrication

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Solution Overview

Problem

The healthcare industry faces a shortage of available organs for transplant and inefficiencies in drug discovery, with current methods relying on living donors leading to transplant rejection, infections, and high R&D costs.

Innovation Solution

Bioprinters are developed to fabricate tissues and organs through precise deposition of bio-ink and support material, utilizing laser alignment and computer-controlled methods to create defined geometries, eliminating the need for donor organs and reducing R&D costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If living donor organs are used for transplant, then organ availability is improved, but transplant rejection and infections occur

Engineering Contradiction:
Improveorgan availabilityVSAvoidtransplant rejection and infections
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies copying by creating artificial copies of organs through bioprinting technology. Instead of using donor organs that cause immune rejection, the invention prints functional organ copies using patient-specific cells, eliminating the harmful immune response while providing adequate organ quantity for transplantation.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent utilizes parameter changes by controlling the physical and biological parameters of bio-ink materials during the bioprinting process. By adjusting parameters such as cell density, material composition, and printing conditions, the invention creates functional organs that match patient requirements without triggering immune rejection, thus resolving the contradiction between organ availability and transplant safety.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional drug discovery methods are used, then therapeutic candidates are identified, but the process is lengthy and expensive

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoiddrug discovery duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies self-service by using bioprinted human tissues and organs to perform drug screening and testing functions. Instead of relying on traditional animal models or cell cultures that require lengthy validation, the invention creates human-specific test models that provide more accurate and faster therapeutic efficacy assessment, reducing both time and cost while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces traditional mechanical and chemical drug discovery methods with biologically-based bioprinting systems. By substituting conventional high-throughput screening with bioprinted tissue models, the invention accelerates the drug discovery process while improving the predictive accuracy of therapeutic efficacy, thus resolving the contradiction between reliability and time loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If bioprinting is used to fabricate tissues and organs, then transplant rejection is eliminated, but device complexity increases

Engineering Contradiction:
Improvetransplant rejectionVSAvoidbioprinter system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the bioprinter system into modular components including printer heads, cartridge systems, and control modules. This modular architecture manages device complexity by allowing independent optimization and maintenance of each component while collectively achieving the function of eliminating transplant rejection through precise bioprinting capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes universality by designing a bioprinter system capable of printing multiple tissue types and organ structures using standardized bio-ink cartridges. This multi-functional approach manages complexity by using a single versatile platform to address various transplantation needs, rather than requiring separate specialized devices for each tissue type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Bioprinting enables the production of tissues and organs without transplant rejection, infections, and immune responses, while significantly reducing the time and cost associated with traditional organ procurement and drug discovery.

Implementation Method 1

a means for calibrating the position of at least one cartridge; wherein the means for calibrating the position of at least one cartridge is laser alignment

Methodology Applied
Scientific EffectLaser: Laser

Data Source

PatentUS12384098B2Three-dimensional bioprinter
Publication Date: 2025.08.12 ORGANOVO INC
  • US12384098B2 patent drawing
  • US12384098B2 patent drawing
  • US12384098B2 patent drawing

AI summary

Described herein are bioprinters comprising: one or more printer heads, wherein a printer head comprises a means for receiving and holding at least one cartridge, and wherein said cartridge comprises contents selected from one or more of: bio-ink and support material; a means for calibrating the position of at least one cartridge; and a means for dispensing the contents of at least one cartridge. Further described herein are methods for fabricating a tissue construct, comprising: a computer module receiving input of a visual representation of a desired tissue construct; a computer module generating a series of commands, wherein the commands are based on the visual representation and are readable by a bioprinter; a computer module providing the series of commands to a bioprinter; and the bioprinter depositing bio-ink and support material according to the commands to form a construct with a defined geometry.