Laser Triggered Arc Initiation for Fixed Electrode Plasma Systems

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Solution Overview

Problem

High-power plasma torches require complex and maintenance-intensive electrode translation systems and electrical power supplies that struggle with high no-load voltages and current variations, making it difficult to efficiently initiate and maintain an electric arc.

Innovation Solution

A system that uses a focused intense laser pulse to create a triggering plasma between electrodes, eliminating the need for electrode translation and simplifying the electrical power supply by generating a high-power density plasma at multiple points along the axis, allowing for fixed electrode separation and stable arc initiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If contact short-circuiting is used to trigger the electric arc, then the arc initiation is effective, but the device complexity increases due to hydraulic ram and translation mechanisms

Engineering Contradiction:
Improvearc initiation effectivenessVSAvoidelectrode translation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the electrode translation mechanism and contact short-circuiting system entirely, extracting the problematic components while retaining effective arc initiation through laser triggering. The upstream electrode is fixed in position, eliminating the need for hydraulic rams and translation mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical contact-based arc initiation system is replaced with an optical-laser based system. Instead of mechanically moving the electrode to create contact, a laser pulse is used to ionize the gas and initiate the arc, substituting mechanical action with optical energy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If contact short-circuiting is used to trigger the electric arc, then the arc can be initiated, but the maintenance requirements increase

Engineering Contradiction:
Improvearc initiation capabilityVSAvoidmaintenance operations
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent removes the moving electrode and its translation mechanism, which are the components requiring regular maintenance. By fixing the upstream electrode and using laser triggering, the system eliminates wear-prone mechanical parts that need maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If high-power electrical power supply is used to withstand high no-load voltages and current variations, then the arc can be initiated and maintained, but the device complexity and power supply requirements increase

Engineering Contradiction:
Improvearc initiation and maintenance capabilityVSAvoidelectrical power supply complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The laser pulse performs a preliminary action by ionizing the gas and creating a conductive plasma channel between the electrodes before the main electrical discharge occurs. This pre-ionization eliminates the need for the power supply to generate extremely high no-load voltages for breakdown, as the conductive path is already established.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The laser-induced plasma acts as an intermediary that facilitates the electrical discharge. Instead of relying on the power supply to directly bridge the gap between electrodes through high voltage breakdown, the plasma serves as a conductive mediator that enables easier current flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If electrode translation mechanism is used, then arc initiation is possible, but the adjustment of time lags becomes tricky and complex

Engineering Contradiction:
Improvearc initiationVSAvoidtime lag adjustment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent removes the electrode translation mechanism entirely, eliminating the need for time lag adjustments between electrode retreat and current application. The fixed electrode position combined with laser triggering simplifies the timing control to only the laser pulse synchronization with the power supply.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the use of fixed electrodes, reduces the complexity of electrical power supply requirements, and eliminates the need for precise timing adjustments, allowing for reliable and efficient energy transfer and arc maintenance.

Implementation Method 1

The triggering laser plasma is produced using an intense laser pulse which is focused at various points between the two electrodes

Methodology Applied
Scientific EffectPhotoionisation: Photoionisation

Implementation Method 2

an intense laser pulse which is focused at various points between the two electrodes, with a peak power density of the pulse per focusing point of greater than 1 GW/cm2, so as to form an electrically conducting zone

Methodology Applied
Scientific EffectLaser heating: Laser

Implementation Method 3

The application of a continuous electric current to the terminals of the electrodes makes it possible to initiate an electric arc 10 between the electrodes 1, 2

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9522436B2System for converting electric energy into thermal energy
Publication Date: 2016.12.20 CENT NAT DE LA RECH SCI (C N R S)
  • US9522436B2 patent drawing
  • US9522436B2 patent drawing
  • US9522436B2 patent drawing

AI summary

A system for transferring electrical energy to thermal energy which comprises two electrodes separated by a distance along the axis joining them and able to create field lines defining a zone of influence when subjected to a potential difference, an electrical power supply device for these electrodes, which is able to provide the potential difference, and a device for triggering an electric arc between these two electrodes. The triggering device comprises a device for emitting a laser pulse, a device for focusing the pulse at N focusing points situated in the zone of influence of the two electrodes, with a peak power density of the pulse per focusing point of greater than 1 GW/cm2, N being determined as a function of the peak power of the pulse and of the distance d which is fixed, so as to form an electrically conducting zone between the two electrodes.