Eye-Safe Laser Warning Device Using Beam Segmentation

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Solution Overview

Problem

Conventional handheld laser-based warning devices are not eye-safe due to their point source nature, causing potential eye damage, and attempts to address this issue, such as reducing laser power or beam expansion, result in reduced effective range or increased device size and bulkiness.

Innovation Solution

An optical device with a high-intensity localized light source, a diffuser to modify the beam intensity distribution, and a collimator to produce collimated light with a substantially uniform intensity over the output aperture, ensuring eye safety while maintaining a compact and effective range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If laser power is reduced to an eye-safe level, then eye safety is improved, but effective range is reduced

Engineering Contradiction:
Improveeye safetyVSAvoideffective range
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The laser beam is segmented into multiple sub-beams by the diffuser element, transforming a single high-intensity point source into multiple lower-intensity beams. This segmentation reduces the power density at any single location while maintaining total optical power, achieving eye safety without sacrificing effective range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a point source (0D) to an extended source by using a diffuser with multiple sub-beams arranged in a specific pattern. This dimensional change spreads the laser power over a larger angular space, reducing the intensity captured by the eye's iris while maintaining visibility at long ranges.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the laser beam is expanded to reduce captured power, then eye safety is improved, but device size and bulkiness increase

Engineering Contradiction:
Improveeye safetyVSAvoiddevice size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

Instead of uniformly expanding the beam with bulky optical elements, the invention segments the beam into discrete sub-beams using a compact diffuser. This segmentation achieves the same eye safety effect as beam expansion but with a much more compact device form factor suitable for handheld operation.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If multiple point laser sources are used to reduce intensity, then eye safety is improved, but device complexity and cost increase

Engineering Contradiction:
Improveeye safetyVSAvoidoptical arrangement complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention uses a single laser source that is optically segmented into multiple sub-beams by a diffuser element. This approach achieves the same eye safety effect as multiple independent laser sources but with significantly reduced complexity, as it requires only one laser diode and one diffuser instead of multiple lasers and their associated control systems.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, eye-safe visual warning device that is effective beyond 200 meters, with a power density and apparent source subtense that reduces the risk of eye damage, meeting Class 2M laser safety standards and maintaining the device's ease of use and portability.

Implementation Method 1

a diffuser for modifying a beam intensity distribution of the emitted light from the high intensity localised light source to generate diffused light

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a collimator for collimating the diffused light from the diffuser to provide collimated light for emission from an output aperture

Methodology Applied
Scientific EffectCollimation: Lens

Data Source

PatentUS9028110B2Visual warning device
Publication Date: 2015.05.12 COMMONWEALTH OF AUSTRALIA
  • US9028110B2 patent drawing
  • US9028110B2 patent drawing
  • US9028110B2 patent drawing

AI summary

An optical device for providing a visual warning indication is disclosed. The optical device includes a high intensity localized light source such as a laser diode and a diffuser for modifying a beam intensity distribution of the emitted light from the high intensity localized light source to generate diffused light. The device further includes a collimator for collimating the diffused light from the diffuser to provide collimated light for emission from an output aperture to provide the visual warning indication. The beam intensity distribution of the emitted light is modified by the diffuser to generate a substantially uniform intensity distribution of the collimated light over the entire output aperture.