Integrated Laser Waveguide Resonator for Compact Gas Sensing

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Solution Overview

Problem

Existing gas detecting devices face challenges in achieving miniaturization, low production cost, and low power consumption while maintaining high sensitivity and reliability, particularly in applications like breath alcohol testing and environmental monitoring.

Innovation Solution

A semiconductor gas sensor device integrating a laser structure and optical waveguide resonator on a compound semiconductor chip, utilizing a single crystalline substrate with epitaxially grown layers, allows for efficient optical coupling and precise wavelength matching to detect volatile substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If spectrophotometer technology is used for breath alcohol testing, then measurement precision is improved, but device size and power consumption increase

Engineering Contradiction:
ImproveaccuracyVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The device is divided into functionally independent modules: a laser unit emitting at specific wavelengths, a flow cell for sample introduction, and a detector for absorption measurement. This segmentation allows each component to be optimized independently, reducing overall device size while maintaining measurement precision through specialized design of each module

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from bulk optical components to planar integrated photonic circuits, effectively moving the system into a two-dimensional footprint. Waveguides and resonators are fabricated on a chip substrate, reducing the device from three-dimensional volumetric components to a compact planar structure that maintains optical path length through multiple reflections within the chip plane

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If spectrophotometer technology is used for breath alcohol testing, then measurement precision is improved, but power consumption increases

Engineering Contradiction:
ImproveaccuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The laser is operated in pulsed mode rather than continuous wave, emitting short bursts of light at specific wavelengths corresponding to alcohol absorption peaks. This periodic operation reduces average power consumption while maintaining sufficient signal intensity for accurate detection during each pulse window

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system operates at specific wavelength parameters matching alcohol absorption peaks (around 3.3 micrometers), allowing selective detection with minimal power. By tuning the laser wavelength precisely to absorption maxima, the system achieves high sensitivity with reduced power requirements compared to broadband illumination approaches

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If semiconductor manufacturing is used for sensor production, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
ImproveminiaturizationVSAvoidintegration complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple photonic components (waveguides, resonators, couplers) are merged into a single integrated photonic circuit fabricated on one semiconductor chip. This consolidation reduces the number of discrete components and interconnections, simplifying the overall device architecture while achieving miniaturization through standard semiconductor manufacturing processes

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4508414B1Gas detecting device
Publication Date: 2025.12.24 SENSEAIR
  • EP4508414B1 patent drawingFigure 1a
  • EP4508414B1 patent drawingFigure 1b
  • EP4508414B1 patent drawingFigure 1c

AI summary

The present invention relates to gas detecting devices and in particular to volatile substance sensors such as breath alcohol devices sensors. The semiconductor gas sensor device according to the invention comprises a laser structure and an optical waveguide resonator formed in a same compound semiconductor which comprises at least one optical emission layer and one optical propagation layer. The optical waveguide resonator is formed in the optical propagation layer and is to its greater part separated from the remaining portion of the optical propagation layer. The laser structure is provided adjacent to a portion of the optical waveguide resonator and arranged to transmit electromagnetic radiation at a specific wavelength band to the optical waveguide resonator arranged to resonate at that specific wavelength band.