Laser-Written Optical Routing Systems for Scalable Datacenter Interconnects

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Solution Overview

Problem

The complexity of managing large numbers of optical cables in datacenter networks requires efficient optical routing solutions that can be scaled and reconfigured, as existing methods lack flexibility and scalability in interconnecting optical devices.

Innovation Solution

A laser-writing system that uses mass-producible optical device blanks to create programmable optical routing devices with customizable configurations, allowing for on-demand fabrication of optical routing systems with varying optical waveguide arrangements between input/output ports, enabling flexible and scalable optical routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional optical cable management methods are used in datacenter networks, then existing infrastructure can be maintained, but flexibility and scalability in interconnecting optical devices are insufficient

Engineering Contradiction:
Improveflexibility and scalabilityVSAvoidcomplexity of managing large numbers of optical cables
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical optical cable routing with an integrated optical routing device that uses internal optical waveguides. The device blank includes a body with input/output ports and internally formed waveguides that route optical signals, eliminating the need for external cable management and providing programmable routing configurations through laser writing processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical routing device is designed as a universal platform that can be programmed to perform different routing configurations. The device blank serves as a base that can be laser-written with various waveguide patterns to create different routing topologies, making it adaptable to multiple networking scenarios and scalable for different device counts.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If optical routing devices are made customizable with programmable configurations, then flexibility and scalability improve, but manufacturing complexity increases

Engineering Contradiction:
Improvecustomizable configurationsVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs preliminary mass production of standardized device blanks with all necessary input/output ports and basic structural features. The customizable routing configurations are added later through laser writing processes that form optical waveguides within the blank, separating the manufacturing of the base structure from the customization of routing patterns.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses laser writing to locally change the refractive index parameters of the device blank material, creating optical waveguides with specific propagation characteristics. By controlling laser parameters such as power, speed, and focal depth, different waveguide configurations can be created from the same base material without changing the manufacturing process itself.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables cost-effective, scalable, and reconfigurable optical routing systems that can efficiently interconnect multiple optical devices, accommodating various routing configurations and supporting high-speed communication needs in datacenter networks.

Implementation Method 1

a laser-writing device to laser-write an optical waveguide in the body portion between a set of the plurality of input/output ports

Methodology Applied
Scientific EffectLaser writing: Laser

Implementation Method 2

forming an optical waveguide... having a first routing configuration of a plurality of possible routing configurations

Methodology Applied
Scientific EffectRefractive index modification: Refraction

Data Source

PatentUS10725242B2Laser-written optical routing systems and method
Publication Date: 2020.07.28 HEWLETT PACKARD ENTERPRISE DEV LP
  • US10725242B2 patent drawing
  • US10725242B2 patent drawing
  • US10725242B2 patent drawing

AI summary

One example includes an apparatus that includes a plurality of input/output (I/O) ports and a body portion. The plurality of I/O ports can be arranged at a plurality of peripheral surfaces of the body portion. The body portion includes a solid dielectric material having a substantially constant index of refraction. The body portion also includes parallel planar surfaces spaced apart by and bounded by the plurality of peripheral surfaces. The solid dielectric material in the body portion can be writable via a laser-writing process to form an optical waveguide extending between a set of the plurality of I/O ports.