Laser-Written Waveguides with Mode Tapering and 3D Routing

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Solution Overview

Problem

Current optical waveguides in substrates face limitations in efficiently managing optical mode size and routing, particularly in nonlinear optics, where high power handling and efficient wavelength conversion are required, and existing technologies struggle with facet damage due to high optical power density and inefficient coupling between dissimilar devices.

Innovation Solution

Laser-written waveguides with buried tracks in optical substrates, featuring concentric rings or geometric regions with varying cross-sectional sizes and three-dimensional routing, allowing for controlled optical mode formation and arbitrary input/output locations, which mitigates facet damage and enhances coupling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional optical waveguides are used in substrates, then optical power density is high for nonlinear optical processes, but facet damage occurs and coupling efficiency between dissimilar devices is poor

Engineering Contradiction:
Improveoptical power densityVSAvoidfacet damage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The waveguide cross-sectional size is varied locally along its length, with the mode field diameter being larger at the facets and smaller in the middle section. This local variation in geometry allows the waveguide to handle high optical power at the facets (reducing facet damage) while maintaining high optical power density in the middle section for efficient nonlinear optical processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The waveguide parameters, specifically the cross-sectional size and mode field diameter, are changed along the length of the waveguide. The mode field diameter is increased at the input and output facets to reduce optical power density and prevent facet damage, while being decreased in the middle section to maintain high optical power density for nonlinear optical processes.

Inventive Principle:
Principle #35Parameter changes

2Power

If conventional optical waveguides are used in substrates, then high power handling is achieved, but coupling efficiency between dissimilar devices is poor

Engineering Contradiction:
Improvepower handlingVSAvoidcoupling efficiency
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The waveguide cross-sectional size is varied locally along its length, with the mode field diameter being larger at the facets and smaller in the middle section. This local variation in geometry allows the waveguide to handle high optical power at the facets (reducing facet damage) while maintaining high optical power density in the middle section for efficient nonlinear optical processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The waveguide parameters, specifically the cross-sectional size and mode field diameter, are changed along the length of the waveguide. The mode field diameter is increased at the input and output facets to reduce optical power density and prevent facet damage, while being decreased in the middle section to maintain high optical power density for nonlinear optical processes.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If laser-written tracks with constant cross-sectional size are used, then manufacturing is simplified, but mode size control and routing flexibility are limited

Engineering Contradiction:
Improvetrack fabricationVSAvoidmode size control
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The waveguide cross-sectional size is varied locally along its length, with the mode field diameter being larger at the facets and smaller in the middle section. This local variation in geometry allows the waveguide to handle high optical power at the facets (reducing facet damage) while maintaining high optical power density in the middle section for efficient nonlinear optical processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The waveguide design transitions from a two-dimensional constant cross-section to a three-dimensional variable cross-section along the propagation direction. This adds the dimension of longitudinal variation to the waveguide geometry, enabling control of mode field diameter along the length while maintaining constant transverse dimensions of the laser tracks.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient coupling between optical devices, reduces facet damage through controlled optical power density, and allows for high power handling and efficient wavelength conversion by managing optical mode sizes and routing, thereby improving nonlinear optical processes.

Implementation Method 1

a waveguide channel delimited by the concentric rings, wherein the waveguide channel is configured to allow formation of an optical mode

Methodology Applied
Scientific EffectOptical mode confinement: Waveguide (optics)

Implementation Method 2

Laser written waveguides with mode tapering, differactive expansion and three-dimensional routing

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS10809455B2Laser written waveguides with mode tapering, differactive expansion and three-dimensional routing
Publication Date: 2020.10.20 DOLBY LABORATORIES LICENSING CORP
  • US10809455B2 patent drawing
  • US10809455B2 patent drawing
  • US10809455B2 patent drawing

AI summary

A laser-written waveguide comprising, an optical substrate having a first refractive index, a plurality of laser-written tracks buried within the optical substrate and having a second refractive index lower than the first refractive index, one or more concentric geometric regions bounding the plurality of laser-written tracks and a waveguide channel delimited by said concentric geometric regions, wherein said waveguide channel is configured to allow formation of an optical mode.